化纤设备

过去五年，化纤设备新技术研发基本集中在常规纤维提高单位设备产能、集成化、智能化、网络化和节能等方面。传统成套化纤设备技术更为成熟，且稳步向高产推进；设备操作维护更为便捷、人性化设计更為突出；围绕复合纤维对设备进行技术提升；设备的信息化和智能化成为个企业的发展重点，包括生产系统解决方案和数字化工厂等在内的有关智能制造的供应商尤其受到关注；机器人在化纤行业的应用逐渐增多，特别是技能机器人，如化纤长丝落卷（筒）机器人、喷丝板清洁机器人、长丝生产自动生头机器人等，说明智能检测及智能操作将是化纤机械未来发展的重点。

涤纶长丝是纺织工业的重要原料，具有生产流程长、产品品质一致性要求高等特点，传统作业模式主要依靠人工。近年来，劳动力成本快速上升，企业用工成本增加，加上新建工厂位置越来越偏僻，生活配套设施、交通配套设施不足，企业面临招工难题。此外，由人工搬运和码垛造成部分丝饼损坏，人工按级分拣漏误也会造成潜在质量损耗。“缺”（缺员）、“低”（效率低）、“耗”（损耗大）、“散”（管理分散）成为制约化纤行业高质量发展的瓶颈。

10年前，正值行业上一波高峰期的尾声，良好的效益增幅让化纤企业纷纷忙着扩大产能。一方面企业招不到工人，另外一方面扩大产能，又急需工人。在这种情况下，企业开始考虑机器换人解决用工荒问题。

北自所（北京）科技发展有限公司（以下简称“北自科技”）顺应这个潮流，逐渐打造成了由智能自动落丝线、智能自动包装线和智能仓储系统等部份组成的智能物流与仓储系统。据介绍，智能自动落丝线由自动落丝车、辅助转运设备、机器人、设备运行调度和信息管理子系统组成。

2019年，北自所（北京）科技发展有限公司、东华大学、福建百宏聚纤科技实业有限公司、浙江恒逸高新材料有限公司、北京机械工业自动化研究所有限公司等单位联合申报的“化纤长丝卷装作业的全流程智能化与成套技术装备产业化”项目获得2019年度中国纺织工业联合会科学技术奖一等奖，是行业对该技术的充分肯定。该项目首次构建了贯穿化纤长丝制造物流全流程系统，研制了14种高端数字化智能装备，突破了10项关键技术，实现了化纤制造过程物流的自动化、信息化和智能化。

In the past five years， the research and development of new technologies for chemical fiber equipment has basically focused on the improvement of unit equipment capacity， integration， intelligence， networking and energy saving by conventional fiber. The technology of traditional complete set of chemical fiber equipment is more mature， and steadily advancing to high yield； the operation and maintenance of the equipment are more convenient and the humanized design is more prominent； technical upgrading of equipment around composite fiber； information and intelligence of equipment become the focus of the development of enterprises， suppliers related to smart manufacturing， including production system solutions and digital factories， have received particular attention； the application of robots in chemical fiber industry is gradually increasing， especially skilled robots， such as chemical fiber filament doffing robot， spinneret cleaning robot， etc.， which indicates that intelligent detection and intelligent operation will be the focus of the future development of chemical fiber machinery.

Polyester filament is an important raw material in the textile industry， which has the characteristics of long production process and high requirements for product quality consistency. The traditional operation mode mainly relies on manual labor. In recent years， the increase of labor costs for enterprises， coupled with the increasingly remote location of new factories， the lack of supporting facilities for living and transportation facilities， enterprises are faced with recruitment problems. In addition， part of the cake is damaged by manual handling and palletizing， and the manual sorting error will also cause potential quality loss. “Lack” （lack of staff）， “low” （low efficiency）， “consumption” （large loss）， and“scattered” （decentralized management） become the bot- tleneck restricting the high quality development of chemical fiber industry.

A decade ago， at the end of a previous peak period in the industry， chemical fiber companies were doing well and expanding capacity， just as labor shortages began to emerge. In this case， enterprises began to consider the replacement of machines to solve the problem of labor shortage.

RIAMB （Beijing） Technology Development Co.， Ltd.（RIAMB Technology） is following this trend， and has gradually developed an intelligent logistics and storage system composed of intelligent automatic doffing line， intelligent automatic packaging line and intelligent storage system. According to the introduction， intelligent automatic doffing line is composed of automatic doffing dolly， auxiliary transport equipment， robot， equipment operation scheduling and information management subsystem.

In 2019， RIAMB Technology， Donghua University， Fujian Billion Polymerization Fiber Tech. Ind. Co.， Ltd.， Zhejiang Hengyi High-tech Materials Co.， Ltd.， RIAMB and other units jointly declared “Whole Process Intellectualization of Chemical Fiber Filament Rewinding Operation and the Industrialization of Complete Sets of Technical Equipment” project won the first prize of the Science and Technology Award of China National Textile and Apparel Council in 2019， which is the industrys full affirmation of the technology. For the first time， the project built the whole process system of manufacturing and logistics of chemical fiber filament， developed 14 kinds of high-end digital intelligent equipment， broke through 10 key technologies， and realized the automation， information and intelligence of the manufacturing and logistics of chemical fiber.

應用案例 Application cases

福建百宏聚纤科技实业有限公司

化纤智能化物流系统，帮助百宏公司解决了在化纤生产与后道物流之间信息传递不及时、物流滞后等难题。同时，企业生产用工明显减少，生产效率提高30.12%、产品不良率从3%降低到1%，进而降低企业运营成本。

百宏公司从2014年开始与北自所合作，从最初的1条纺丝全自动落筒线到全自动包装线、再到整个公司的智能物流生产系统，以全部国产化技术和装备打破国外的垄断，为百宏公司高质量发展提供助力，之后，又从聚酯纤维物流系统的合作延伸到开发国内首个聚酯薄膜立体库。

新凤鸣集团股份有限公司

新凤鸣集团股份有限公司以智慧物流为抓手，实现涤纶长丝工艺设计、卷装作业、质量管控、生产管理、动力工程等生产关键工序环节的自动化、数字化、智能化是解决化纤长丝生产难题的有效途径。但由于化纤生产为连续性生产行业，物流环节主要在后端，后端自动化物流系统出问题将会造成车间/工厂停产，对公司造成极高损失，因此对自动化物流系统的稳定性要求非常高。

经过谨慎选择，新凤鸣与北自科技一起研制了涤纶长丝智能化生产关键技术与装备，形成了长丝卷装作业的全流程一体化解决方案。

北自科技创新设计的贯通前纺车间落丝、转运、装车全过程的全自动落丝工艺流程，通过专用的全自动落丝机、转运存储设备、自动装车设备、同纺丝设备卷绕机软硬件接口、丝饼信息处理、排产、落丝机智能调度软件等，实现了多批号产品自动排产、自动落丝、装运、分批存储、装车、自动生成并传递卷装信息、实时采集设备运行信息和产品生产信息进行存储、分析实现质量控制，完成了单线多机、多线多品种协同运行的统一调度、管理，实现了涤纶长丝前纺的稳定自动化、数字化生产。

该解决方案应用于数字化车间的智能仓储物流系统，结合了从生产包装线-产品-储存-销售出库；生产线-临时存储-生产线；原料-生产线-成品等方面的工艺技术流程，以及自动化立体仓库的技术特点，满足不同原料、成品、半成品等快速、高效和准确的生产储存需求。这对行业传统仓储方式来说是一个新变革。

同時，该智能化生产线还应用了卷装作业全流程实时智能管控系统，解决了长丝卷装作业全流程海量信息高效实时处理与高准确率难题，实现了落卷、转运、检测、包装、仓储等全流程均衡协同作业和智能调度，以及生产对象、装备和信息智能管控的高效生产运行等。

Fujian Billion Industrial Holdings Limited

The intelligent logistics system of chemical fiber helped Fujian Billion Industrial Holdings Limited （hereinafter referred to as “Fujian Billion”） to solve the problems such as the delay of information transmission and logistics lag between chemical fiber production and logistics. Meanwhile， the production labor is significantly reduced， the production efficiency is increased by 30.12 percent， the product defect rate is reduced from 3 percent to 1 percent， thus reducing the operation cost of the enterprise.

Fujian Billion has cooperated with RIAMB Technology since 2014， from the initial spinning automatic doffing line to the automatic packaging line and the entire companys intelligent logistics and production system， breaks the foreign monopoly with all localized technologies and equipment， and provides assistance for the high-quality development of Fujian Billion. After that， it extends from the cooperation of the polyester fiber logistics system to the development of the first three-dimensional polyester film library in China.

Xinfengming Group Co.， Ltd.

Xinfengming Group Co.， Ltd.， said that the effective way to solve the problem of chemical fiber filament production is to realize the automation， digitalization and intelligentization of key production processes such as polyester filament process design， rewinding operation， quality control， production management and power engineering by using intelligent logistics. However， since the production of chemical fiber is a continuous production industry， the logistics link is mainly at the back end， and the problems of the back-end automated logistics system will cause workshop/factory to stop production， causing high losses to the company， so the requirements for the stability of the automated logistics system are very high.

After careful selection， Xinfengming Group developed key technologies and equipment for intelligent production of polyester filament together with RIAMB Technology， forming a whole process integrated solution for filament winding and packaging operation.

The automatic doffing process through the whole process of doffing， transfer and loading in the pre-spinning workshop is applied by RIAMB Technologys innovation， through the dedicated automatic doffing machine， transfer storage equipment， automatic loading equipment， and spinning equipment winding machine software and hardware interfaces， cake information processing， production scheduling， doffing machine intelligent scheduling software， etc.， it realizes automatic production scheduling， automatic doffing， shipment， batch storage， loading， and automatic generation of products with multiple batch numbers and transfer package information， real-time collection of equipment operation information and product production information for storage and analysis to achieve quality control， and completes the unified scheduling and management of single-line multi-machine， multi-line multi-variety coordinated operation to achieve the stability of the polyester filament drawing automation， digital production.

The solution is applied to the intelligent warehousing and logistics system of the digital workshop， which combines the production packaging line - product - storage - sales out of the warehouse； production line - temporary storage- production line； raw materials - production lines - finished products and other aspects of the process and technical flow， as well as the technical characteristics of automated threedimensional warehouse， to meet the needs of fast， efficient and accurate production and storage of different raw materials， finished products and semi-finished products， etc. This is a new change to the traditional warehousing mode of the industry.

Meanwhile， the intelligent production line also applies a real-time intelligent control system for the whole process of winding operation， which solves the problem of efficient realtime processing and high accuracy of massive information in the whole process of filament winding operation， and realizes unwinding， transfer， inspection， packaging， storage， etc. process intelligent dispatching， as well as the efficient production and operation of production objects， equipment and information intelligent control.

无锡宏源Wuxi Hongyuan

本次展会上，无锡宏源重点推介HY-9系列锦纶全自动落筒高速弹力丝机、HYAuto498型全自动落纱粗纱机、HY-IDS化纤长丝自动落卷输送系统三款设备。

HY-9系列锦纶 全自动落筒高速弹力丝机

将聚酰氨进行假捻变形的设备，属于锦纶假捻变形设备领域的高端产品，是化纤后加工尤其是纺制高附加值产品所必不可少的设备。具有自动化程度高、节能环保、高速高效、操作维护方便等特点。

自动化程度高

单锭自动落筒在达到满筒重量后自动实现空满筒交换与重新生头，达到连续稳定生产，满足无人化生产的需求。

新型卷绕系统实现了加弹机高柔性、高自动化和高性价比的单锭数字驱动。

节能环保

热箱采用全封闭保温技术、新型纳米多层保温材料，节能效果明显。

高速高效

新型卷绕系统，实现灵活的几何成型和卷绕张力控制等功能，实现高速精密交叉卷绕，提高产量。

单锭摩擦假捻装置，采用定制微特电机，转速高，扭矩大；采用新型SPWM控制技术，降低了整机启动电流及冲击。

操作维护方便

卷绕采用位于机器两侧的方式，方便操作、维护和保养。气动生头装置，挂丝位置准确，操作省力。单锭摩擦假捻装置、单锭自动落筒装置、新型卷绕系统。自动落筒生头过程中，油路分离、切丝、挂丝、落筒等关键机构各动作进行时序配合，纺丝定长后能够自动换筒，在生头阶段时，实现自动生头。

HY-Auto498型全自动落纱粗纱机

为实現高效节能、高自动化、减少劳动用工和降低劳动强度，满足高端客户需求，宏源公司推出了集纺纱和落纱功能于一体的新型粗纱机—— HY-Auto498型全自动落纱粗纱机，其牵伸装置和主传动继承宏源成熟机型稳定、可靠的特点，落纱采用外置式自动落纱结构，实现从落纱、换管、生头、开车全自动完成，整个过程约两分钟。

HY-IDS化纤长丝自动落卷输送系统

公司开发研制的化纤长丝自动落卷输送系统是专为化纤长丝生产线配套的丝饼后处理装备。

公司运用现代设计理念方法研发的该系统可以提升化纤长丝生产后道工序的自动化水平，提高产品质量，降低用工成本。采用模拟仿真手段验证产品的可靠性，优化设计降低设备使用能耗。根据实际需求可模块化组合，实现个性化长丝生产自动化辅助系统。具有优质、高效、低成本、环保的特点。达到国际先进水平。

At this exhibition， Wuxi Hongyuan mainly recommended HY-9 series nylon full-automatic doffing high-speed elastic yarn machine， HY-Auto498 full-automatic doffing roving machine and HY-IDS chemical fiber filament automatic doffing and conveying system.

HY-9 series nylon full-automatic doffing highspeed elastic yarn machine

It is the equipmenty for false twisting deformation equipment， and is an essential equipment for chemical fiber post-processing， especially for spinning high value-added products. It has the characteristics of high automation， energy saving and environmental protection， high speed and high efficiency， and convenient operation and maintenance.

High automation

Single spindle automatic doffing can meet continuous production and the demands of unmanned production after reaching the full cylinder weight， the empty and full cylinder exchange and new head can be realized automatically.

New winding system realizes single spindle digital drive of highly flexible， automatic and cost performance.

Energy saving and environmental friendly

Cell drying machine adopting totally enclosed thermal insulation technology and new nano multi-layer thermal insulation material has obvious energy saving effect.

High-speed and high-yield

The new winding system realizes flexible geometric forming and winding tension control， high-speed and precise cross winding， and improves the output.

Single spindle friction false twisting device adopts custom microspecial motor with high speed and large torque； Using new SPWM control technology， the starting current and shock of the whole machine are reduced.

Easy to maintain and operate

Winding is located on both sides of the machine， which is convenient for operation and maintenance. Pneumatic spinning device with accurate wire hanging position is saving labor operation. It uses single spindle friction false twisting device， single spindle automatic doffing device and new winding system. In the process of automatic doffing and spinning， the actions of key mechanisms such as separation， filament cutting， hanging and doffing are coordinated in time sequence， and the bobbin can be automatically changed after the spinning is fixed in length， and automatic spinning is realized in the spinning stage.

HY-Auto498 full automatic doffing and roving machine

In order to achieve high efficiency， energy saving， high automation， reduce labor intensity， and meet the needs of high-end customers， Hongyuan Company has introduced a new roving machine integrating spinning and doffing functions， that is HY-Auto498 full automatic doffing and roving machine. Its drafting system and main transmission has the old traditional characteristics of Hongyuans maturen models of stable and reliable， and the doffing adopts the external automatic doffing structure， which realizes the full-automatic completion from doffing， tube changing， spinning and working， and the whole process takes about two minutes.

HY-IDS chemical fiber filament automatic doffing conveying system

This system is specially developed for the cake post-processing equipment of chemical fiber filament production line.

This system， developed by using modern design concepts and methods， can improve the automation level of the post-process of chemical fiber filament production， improve the product quality and reduce the labor cost. It uses simulation means to verify the reliability of products， and reduces the energy consumption of equipment on the basis of optimal design. This system can also be modularized according to the actual demand， and realize the automatic assistance of personalized filament production. It is characterized by high quality， high efficiency， low cost and environmental protection. And it has reached the international advanced level.

北自科技RIAMB Technology

紡织行业先进智能物流系统解决方案的提供者

北自所（北京）科技发展有限公司（简称“北自科技”）是北京机械工业自动化研究所有限公司（简称“北自所”）的控股子公司，以北自所原物流技术工程事业部为核心组建而成，旨在推动智能物流业务的加速发展。

作为国内知名的大型科研单位，北京机械工业自动化研究所有限公司（简称“北自所”）在成立的67年间一直致力于推进国内制造业领域的自动化、信息化、智能化发展。作为国家经济体制规划下的科研单位，推动机械制造行业的自动化发展是国家使命。67年来，北自所专家队伍在不断学习吸取国内外先进技术经验的同时，专注于本职工作，推陈出新，开发出一代代软件和硬件，以及多个行业的智能解决方案。

作为北自所的控股子公司，北自科技至今已成功完成800多个自动化物流系统项目，业务链涵盖了从生产型物流、配送型物流到大型物流配送中心的全物流行业，提供集自动化、信息化、智能化于一体，涵盖加工、搬运、包装、仓储、配送等一系列环节的全面解决方案，已在纤维制造业、食品、医药、家居、冷链等多行业领域成功应用实施。其中，由北自科技自主研发的合成纤维全流程智能物流解决方案为用户提供了纺丝车间从卷绕机落丝、装车、分拣、包装、仓储及MES系统的全方位自动化解决方案，产品覆盖全国10余家化纤龙头企业。

北自科技是国家指定智能制造系统解决方案提供商，已帮助众多企业突破智能制造瓶颈，并促进企业向价值链高端延伸，加快装备制造业智能化发展的步伐。“北自科技”已成为行业著名品牌，并成功走向海外。

Provider of advanced intelligent logistics system solutions in the textile industry

RIAMB （Beijing） Technology development Co.， Ltd. （hereinafter referred as RIAMB Technology） is a holding subsidiary of Beijing Research Institute of Automation for Machinery Industry Co.， Ltd. （RIAMB）， which is established with the former Logistics Technology Engineering Division as the core， aiming at accelerating the development of intelligent logistics business.

As a well-known large-scale scientific research institution in China， RIAMB has been committed to promoting the automation， informationization and intelligent development of domestic manufacturing industry in the 67 years since its establishment. As a scientific research institute under the national economic system planning， it is the national mission to promote the automation development of machinery manufacturing industry. In the past 67 years， the team of experts from Beizi Institute has been studying and absorbing advanced technical experience at home and abroad， focusing on their own work， continuously bringing new ideas， and developing generations of software and hardware， as well as intelligent solutions in many industries.

As a holding subsidiary of RIAMB， RIAMB Technology has successfully completed more than 800 automated logistics system projects. The business chain covers the whole logistics industry from production logistics and distribution logistics to large-scale logistics distribution centers， providing a comprehensive solution integrating automation， informationization and intelligence， covering a series of links such as processing， handling， packaging， warehousing and distribution. It has been successfully applied and implemented in many industries such as fiber manufacturing， food， medicine， home and cold chain. Among them， the intelligent logistics solution for the whole process of synthetic fiber independently developed by Beizi Technology provides users with an all-round automatic solution for the spinning workshop from the winding machine， loading， sorting， packaging， warehousing and MES system， and the products cover more than 10 leading chemical fiber enterprises in China.

RIAMB Technology is nominated by the State as intelligent manufacturer， helps many enterprises break through the bottleneck of manufacturing， promotes enterprises extend value chain towards high-end production， speeds up the intelligent development of equipment manufacturing industry. RIAMB Technology has become a wellknown industrial brand and successfully gone global.

木牛流馬Suzhou i-COW

全工艺自动化“激光引导自动上轴搬运机器人”

在纺织、玻纤、化纤行业中，大量的卷类物料需要被高频次搬运。使用人工控制的专用上轴车，操作极为不便，工人需要反复调整姿态才能去放物料，而使用其它设备时又极易损伤物料。大量的人力聚集在这个工作上，即便是企业不断地提高薪资待遇，年轻人从事这项高强度、重复劳动的意愿也在不断下降。

“木牛流马”VQ08-10激光引导自动上轴搬运机器人，使客户可以在精准搬运物料的同时，有效控制人工成本上涨预期，实现全工艺的自动化。据介绍，木牛流马“VQ08-10”激光引导自动上轴搬运机器人有几大技术亮点：一是定位精准。结合德国技术的“木牛流马”激光导航控制平台和车辆调度系统，激光引导上轴搬运机器人的定位精度可以达到（±5mm），使得工厂内的轴类物料搬运更加精准，理论差错率降到零。二是高效搬运。激光引导上轴搬运机器人采用双驱动电机同步控制，车辆可以全向精准运动，使得在狭小空间内的轴类物料搬运更加便捷和高效。定制化的抓手可以适用不同类型的轴类物料。三是安全可靠。参照欧盟CE标准和中国CR标准设计的机械电气系统，全方位安全防护，使得激光引导上轴搬运机器人在人机混合运行的环境下也非常安全可靠。四是持续作业。激光引导上轴搬运机器人配备了“木牛流马”全自动充电系统，优化的充电策略和可靠的工业级锂电池，使得车辆群可以24小时7天不间断作业。

Full process automation “Laser-guided loom mounting robot”

In the textile， glass fiber and chemical fiber industries， a large number of rolled materials need to be transported at high frequency. It is inconvenient to use a special beam truck controlled manually， workers need to continuously adjust their postures to put materials， while it is easy to damage materials when using other equipment. A large amount of manpower is concentrated in this job， and even if the enterprise keeps raising the salary， the young peoples willingness to engage in this high-intensity repetitive work is declining.

The VQ08-10 Laser-guided loom mounting robot not only can carry materials accurately， but also can control the rising of labor cost， so as to realize full process automation. The VQ08-10 laser-guided automatic loom mounting robot has several technical highlights： First， it can precisely position. Combined with the German technology of laser navigation control platform and vehicle scheduling system， the positioning accuracy of the laser-guided loom mounting conveying robot can reach （± 5mm）， which makes the handling of axis materials in the factory more accurate and the theoretical error rate drops to zero. Second， efficient conveying. Laser-guided loom mounting conveying robot adopts synchronous control of dual-drive motors， and the vehicle can move accurately in all directions， which makes the conveying of axis materials in narrow space more convenient and efficient. Customized grippers can be applied to different types of axis materials. Third， safe and reliable. The mechanical and electrical system designed with reference to CE standard of EU and CR standard of China， with all-round safety protection， makes the laser-guided loom mounting conveying robot safe and reliable in the environment of man-machine operation. The fourth is continuous operation. Laserguided loom mounting conveying robot is equipped with "Mu Niu Liu Ma" automatic charging system， optimized charging strategy and reliable industrial grade lithium battery， so that the machine can work 24 hours a day without a break.