针织设备

由于生产流程短，受消费市场影响大，“十三五”期间，针织机械行业经历了一个与下游消费市场共同发展的过程。这五年，由于注重新型原料开发、坚持工艺创新，装备数控技术实现了较大突破，应用领域进一步实现了拓展，行业保持了较快发展。

“十三五”期间，圆纬机下游产品应用广泛，产业稳步发展。圆纬机年销量总体保持稳定；横机行业受下游市场影响，有较大波动；经编机行业各类机型在这五年时间内的表现也各不相同。

从市场方面来讲，“十三五”期间圆纬机行业各类机型发展情况情况大体表现为：以普通单双面机型为主，开始研发多功能一体机和圆机鞋面机；提花机热度提升，应用领域不断拓展；单双面机型、提花机保持平稳，毛巾机、卫衣机等特殊机型也占据一定市场份额；高机号机型热销，海外织造订单回流，市场全面爆发。

经编机四类主要机型情况各不相同。双针床经编机表现稳定，高速特里科经编机起伏较大，花边机持续低迷，轴向经编机相对小众，较为稳定。

Due to the short production process and the great influence of the consumer market， the knitting machinery industry experienced a process of common development with the downstream consumer market during the 13th Five-Year Plan period. In the past five years， because of paying attention to the development of new raw materials and insisting on technological innovation， the equipment numerical control technology has achieved great breakthroughs and further expanded its application fields， which has also enabled the industry to maintain rapid development.

In the 13th Five-Year Plan period， the downstream products of circular knitting machine are widely used， and the industry is developing steadily. The annual sales volume of circular knitting machine remained stable overall； The flat knitting machine industry is affected by the downstream market and has great fluctuations； Various types of warp knitting machines have different performances in the past five years.

In terms of market， generally， the development of various models in the circular knitting machine industry during the thirteenth Five-Year Plan is as follows： Based on ordinary single and double-sided models， starting to develop multifunctional machines and circular vamp machine； Jacquard machine heat promotion， application areas continue to expand； Single and double-sided models and jecquard machines remain stable， and special models such as towel machines and sweater machines also occupy a certain market share； High-machine models sold well， oversea weaving orders increases， and the market gradually improving.

Warp knitting machine mainly has 4 models with different situations. Double-needle bed warp knitting machine performs stablely， high-speed tricot warp knitting machines performance is fluctuating， lace machines is in a low state， but axial warp machine are relatively in a niche market.

應用案例 Application cases

新东旭纺织科技有限公司

“幸亏我们进行了智能化改造，相比普通车间，只需要一半左右操作工，疫情防控期间的生产没有受到过多影响。”宿迁市沭阳县新东旭纺织科技有限公司负责人陈云说。

新东旭与五洋纺机结缘于2012年。“当时，管理水平低，一个工人只能看管一台机器。”陈云回忆，五洋纺机进行升级改造，在普通纺机上加装了智能设备，产能和质量都大幅度提升，管理人员坐在办公室就能看到每台机器的运行情况，“我们也决心这么做。”

新東旭组织技术人员在五洋纺机工程师的指导下，从原料采购入手，到面料、服装加工生产经营，最终形成全面信息化管理。智能化改造的优势有哪些？工作人员介绍，软件的配置、操作系统的应用，属于数字化、“傻瓜”式的，便于学习和操作。这种“连机器带软件”的全套销售服务模式，已推广到国内2000多家企业、国外40多个国家和地区。

陈云对智能化升级后的企业发展很满意：“工人劳动强度大幅降低，还减少了原料库存率，企业效益显著提高！”

桐乡志华服饰有限公司

2020年先后，桐乡志华服饰有限公司从慈星股份采购350台10.2G一线成型电脑横机，当年就实现了150万件毛衣生产，一线成型减少了30%的用工量，15%的纱线损耗量，而且缩短了生产周期，很多线上订单可以实现一周交货，这是原先传统生产方式不可想象的进步，为此后续公司将继续加大一线成型设备的投入。

实现智能化改造后，整个公司发生了翻天覆地的变化，首先是解决了招工难问题，同样招工条件，工人更愿意操作一线成型电脑横机，其次是订单结构发生了变化，传统生产方式都是反季节生产，夏天生产冬天的衣服，冬天生产春夏的衣服，由于一线成型，不需要套口缝合，可以轻松实现当季生产，当季销售，减少了大量库存积压。另外，由于一线成型非常智能化，利用互联网大数据可以轻松实现远程工厂管理，实时掌握工厂动态数据，让管理变得更轻松。值得一提的是，智能改造后，生产效率相比传统套口缝合方式提升了20%～30%，同时也节约了30%的用工量，2020年成功实现了150万件毛衣的生产，年产值约3000万左右，预计2021年可以增长50%。

该公司负责人表示，目前慈星一线成型电脑横机功能齐全，部分功能比进口设备还好用，比如：慈星一线成型有智跑功能，可以编织嵌花等复杂花型，进口岛精设备也没有这个功能，所以他觉得慈星的一线成型非常接地气，性价比也非常高，希望慈星以后能研发出更好的产品。

Xindongxu Textile Technology Co.，Ltd.

“Thanks to intelligent transformation， we just need half number of workers compared with other workshops. In the period of pandemic， our production has not been affected too much.”Manager Chen Yun said.

Xindongxu and Wuyang met in 2012. “At that time， a worker could only operate one machine.”Chen Yun called to mind that Wuyang Textile Machinery was upgraded and equipped with intelligent equipment on ordinary textile machinery， and the production capacity and quality were greatly improved. Managers can see the operation of each machine when sitting in the office. “We were determined to do this.”

Under the instruction of engineers from Wuyang Textile Machinery， technicians of Xindongxu start from raw materials procument， to fabric and apperal processing， finally form comprehensive information management. What are the advantages of intelligent transformation？ According to the staff， the configuration of software and the application of operating system are digital and simple， which is convenient for learning and operation. This “machine with software”sales service model has been extended to more than 2，000 domestic enterprises and more than 40 foreign countries and regions.

Chen Yun is very satisfied with the development of the enterprise after the intelligent upgrade. “The labor intensity of workers has been greatly reduced， the inventory rate of raw materials has also been reduced， and the efficiency of enterprises has been significantly improved！”

Tongxiang Zhihua Clothing Co.，Ltd.

In 2020， Tongxiang Zhihua Clothing Co.， Ltd. successively purchased 350 sets of 10.2G one-line forming double-needle latch weft knitting machine from Cixing Co.， Ltd.， and realized the production of 1.5 million sweaters in that year. The oneline forming reduced the labor consumption by 30%， the yarn loss by 15%， and shortened the production cycle. Many online orders can be delivered within one week， which is an unimaginable improvement compared with original traditional production method. Therefore， the company will continue to increase the investment in this kind of machine in the near future.

After realizing the intelligent transformation， the whole company has undergone great changes. First， it has solved the problem of employment. With the same employment conditions， workers are more willing to operate oneline forming double-needle latch weft knitting machine. Secondly， the order structure has changed. The traditional production methods are all out-of-season production， that is， winter clothes produced in summer and spring and summer clothes produced in winter. Because of the one-line forming， there is no need for looping sewing， which can easily realize the production and sales in the current season and reduce a large amount of inventory backlog. In addition， by using Internet big data， it can realize remote factory management， grasp dynamic data of factories in real time， making management easier. It is worth mentioning that， after the intelligent transformation， the production efficiency is improved by 20-30% compared with the traditional sewing method， and the labor consumption is also saved by 30%. In 2020， 1.5 million sweaters have been successfully produced， with an annual output value of about 30 million， which is expected to increase by 50% in 2021.

Manager of the company said that the one-line forming latch weft knitting machine of Cixing has complete functions， and some functions are better than those of imported equipment. For example， Cixings machine can weave complicated patterns such as inlaid， even Japan SHIMASEIKIs equipment does not have this function. Therefore， he thinks that Cixing is very down-to-earth and the cost performance is relative reasonable. He hopes that Cixing can develop more great products in the future.

慈星事坦格Cixing Steiger

最新機型KS3-60MCIII 一线成型电脑横机

KS3-60MC-III一线成型电脑横机为慈星事坦格最新研发机型，配置四针床、积极送纱器、智跑纱嘴、柔性牵拉、智能起底等多项全新一线成型技术。采用行业领先事坦格系统，融合数控纱环控制、智能牵拉系统，实现全成型花样组织复杂多样化，一线成衣技术的应用，可以取消套口、 缝合等复杂工序，为客户创造更多效益。

四针床设计、可以实现各种双面织物的编织、寄针、收放针成型。送纱器的积极配合，精准的数控纱环控制系统，保证全成型织物每个线圈的一致性，超细针织物高平整度。智能起底、辅助罗拉配合柔性牵拉装置，织物前后两面可以独立牵拉，可以更好地满足织物引返、收放针等局部编织需求，全成型织物立体感更强。

智跑纱嘴技术的应用，把自由平移带升降功能的纱嘴由系统独立控制，使纱嘴能精准定位和同步喂纱，减少机头空行程，可轻松实现嵌花、反向添纱、衬纬、镂空、编织等特殊组织花型，增加全成型花样灵活性、多样化。

The latest model KS3-60MC-III liner forming flat knitting machine

KS3-60MC-III liner forming flat knitting machine， as the latest products developed by Cixing Steiger， is equipped with a number of brand-new technologies， such as four-needle bed， active yarn feeder， intelligent yarn running nozzle， flexible drafting and so on. Adopting the industry-leading Steiger system， integrating numerical control yarn ring control and intelligent drafting system， the complex and diversified pattern organization of the whole molding can be realized. The application of first-line readyto-wear technology can cancel the complex processes such as looping and sewing， and create more benefits for customers.

Design of four-needle bed can realize warping of various double-sided fabric. The active cooperation of yarn feeder and precise numerical control yarn loop control system ensure the consistency of every loop of fully formed fabric and the high flatness of superfine knitted fabric. Intelligent bottoming and auxiliary roller are matched with flexible drafting device， and the front and back sides of the fabric can be independently pulled， which can better meet the local knitting requirements of fabric returning， needle retracting， and the fully formed fabric has stronger stereoscopic impression.

With the application of intelligent yarn nozzle technology， the free-translation yarn nozzle with lifting function is independently controlled by the system， so that the yarn nozzle can be accurately positioned and synchronously fed， the blank process can be reduced， and special weave patterns such as inlay， reverse yarn addition， weft insertion and hollow knitting can be easily realized， thus increasing the flexibility and diversity of the fully formed pattern.

常德紡机Changde Textile

主推两款经编机

本届展会上，常德纺机主推E2298/7-136-E22型经编机、E2528/2H-248-E32型经编机两款经编设备。

E2298型经编机为双针床短绒经编机。适用于涤纶、锦纶、腈纶、丙纶、粘胶等化学纤维和精纺棉纱、混纺纱等纤维原料，可广泛用做鞋面料、服装、家纺面料、汽车内饰等织物。主要编织0.8mm～6mm间隔织物。该机器机幅有：84”（2134mm）、136”（3454mm）、154”（3912mm）；机号为：E22、E24、E26；最高编织速度为：900横列/分。

E2528/2H-248 型经编机采用涤纶和锦纶长丝、腈纶丝、氨纶丝、涤纶变形丝、混纺纱等原料，编制平素织物、弹力织物、网眼织物、两梳绒类织物等，经相应的后整理工序加工后，用于制作服装、家纺和产业用面料。该机器机幅为：248”（6299）毫米。最高编织速度可到2350转/分。

Presents two warp knitting machine

At this exhibition， Changde Textile Machinery mainly promotes two warp knitting machines： E2298/7-136-E22 and E2528/2H-248-E32 warp knitting machine.

E2298 warp knitting machine is a double needle bed short fiber warp knitting machine. It is suitable for chemical fibers such as polyester， nylon， acrylic fiber， polypropylene fiber and viscose， and fiber raw materials such as worsted cotton yarn and blended yarn， and can be widely used as fabrics such as shoe fabrics， clothing， home textile fabrics and automobile interiors. It mainly weaves 0.8mm to 6mm interval fabrics. The width of the machine is 84 "（2134mm）， 136”（3454mm） and 154" （3912mm）； The machine numbers are E22， E24 and E26； The highest knitting speed is 900 courses/min.

E2528/2H-248 warp machine is used to weave plain fabric， elastic fabric， mesh fabric， two-comb fabric and so on by polyester and nylon filament， acrylic yarn， spandex yarn， polyester textured yarn， blended yarn and other raw materials， which are processed by corresponding post-finishing procedures and used to make clothing， home textiles and industrial fabrics. The width of the machine is 248 "（6299） mm. The maximum knitting speed can reach 2350 r/m.

五洋纺机Wuyang Textile

本次展会上，五洋纺机将展出GE385 高速智能绒类经编机、GE386 高速提花绒毯经编机、GE2296贾卡织带机、GE2396 智能全成形服饰经编机、GE3280 智能织物分割机、GE2268 特里科高速经编机、GE2393 高速网类经编机等设备。

GE385高速智能绒类经编机是一种新型高速绒类双针床经编机，适用于织造法兰绒、珊瑚绒等面料，可用于织造毛巾，服装，毛绒玩具，家纺及装饰布等领域。通过优化设计，提升加工精度，提升关键部分材质，双针床转速率先突破1000rpm。产量相较于传统机型增加30%。

GE386高速提花绒毯经编机具有6把梳栉，其中4把地梳用于编织底布，2把毛梳用于编织绒面。适用于织造提花法兰绒、提花珊瑚绒等面料，可用于织造毛巾，服装，毛绒玩具，家纺及装饰布等领域；通过优化设计，提升加工精度，提升关键部分材质，双针床转速率先突破1000rpm；产量相较于传统机型增加30%。

GE2296贾卡织带机采用优化设计曲柄连杆机构，成圈机件采用四连杆机构，短动程舌針，电子送经，电子横移，采用电子贾卡可在织带中形成各种图案花型；用于包边，箱包，服装辅料，户外用品等。

GE2396智能全成形服饰经编机是一种新型智能无缝成形经编机，采用优化设计曲柄连杆机构，利用贾卡提花，形成筒状及全成形织物。该智能技术，可用于立体编织，一次成形，编织全成形服装，连裤袜，手套，运动时装，泳衣，针织带，医用绷带等产品。

GE3280智能织物分割机主要用于分割双针床生产的双层织物。该机基于挡板伺服自动调节机构的多目标优化设计，研究运用新型检测手段，通过新型传感器来实现毛绒高度的检测，保证了检测的精度，带刀自动张紧机构研发，确保带刀张力一致的要求。相较于传统设备，极大提高了产量，降低了工人劳动强度，提高了成品质量。

GE2268特里科高速经编机采用优化设计的曲轴连杆机构，成圈机件采用碳纤维型材，重量轻，运动惯性小，平稳可靠。可编织内外衣料，席梦思面料，蚊帐布，窗帘台布，水晶拉绒超柔及工业用布等。

GE2395貂绒经编机采用曲轴连杆传动机构，电子送经，电子卷取，电子横移，编织绒类产品、拉毛产品、适用于家居、装饰等，也可织网布。

GE2393高速网类经编机具有油浸式凸轮连杆机构，中动程舌针，扁丝圆丝，圆扁混织，高速编织，噪音低的特点。用于编织遮阳网，无结渔网，化纤网眼，针织网布，安全网，体育用网，深海养殖网等。

In this fair， Wuyang Textile Machinery will display GE385 highspeed intelligent fleece warp knitting machine， GE386 high-speed jacquard blanket warp knitting machine， GE2296 jacquard belt weaving machine， GE2396 intelligent fully fashioned garment warp knitting machine， GE3280 intelligent fabric cutting machine， GE2268 Tricot high-speed warp knitting machine， GE2393 high-speed net warp knitting machine and other equipment.

GE385 is a new high-speed fleece warp knitting machine， suitable for weaving flannel， coral and other fabrics， can be used for weaving towels， clothing， plush toys， home textiles and decorative fabrics and other fields. Through the optimization design， the machining accuracy and the material of the key parts are improved， and the speed of the two-needle bed first exceeds 1000rpm. Output increased by 30% compared to conventional models.

GE386 high-speed jacquard blanket warp knitting machine has 6 guide bars， 4 use for weaving base cloth and 2 use for weaving suede. It is suitable for weaving jacquard flannel， jacquard coral velvet and other fabrics， can be used for weaving towels， clothing， plush toys， home textiles and decorative fabrics and other fields. Through optimize design and process accuracy and improve the key parts materials， and the speed of the two-needle bed first exceeds 1000rpm. Output increased by 30% compared to conventional models.

GE2296 jacquard belt weaving machine adopts optimized design of crank and link lever mechanism， loop forming instruments adopts four-link lever mechanism， short-moving tongue needle， electronic warp let-off， electronic transverse movement， electronic jacquard can be used to form various pattern. It can use in over-edging， bags， accessories and outdoor products.

GE2396 intelligent fully fashioned garment warp knitting machine adopts optimized design of crank and link lever mechanism， makes use of jacquard to figure pattern and form fully fashioned garment. Intelligent technology， three-dimensional knitting， one-time forming， weaving fully fashioned garment garment， pantyhose and gloves， sportswear， knitting belt， medical bandages and other products.

GE3280 intelligent fabric cutting machine is mainly used for dividing the double-layer fabric produced by double needle bed. This machine based on muti-objective optimization design， research and use of new detection means， through a new type of sensor to achieve the plush height detection to ensure the accuracy of detection. The research and development of rotation hoop knife automatic tensioning mechanism ensures the tension consistent requirements. Compared with traditional equipment， it greatly improves the output， reduces the labor intensity of workers and improves the quality of finished products.

GE2268 Tricot high-speed warp knitting machine adopts optimized design of crankshaft and link lever， stitching elements adopts carbon fiber materials with light weight， low movement inertia and stable performance. It can use in weaving underwear and clothing materials， simmons materials， mosquito net cloth， curtain tablecloth and other industrial cloth.

GE2395 mink cashmere warp knitting machine adopts crankshaft and link lever driving mechanism， electronic warp let-off， electronic transverse movement， which is suitable for weaving suede products and gigging products for home furnishings and decoration as well as weaving netting， etc.

GE2393 high speed net warp knitting machine has characterized of oil immersed cam linkage mechanism， middle moving tongue needle， flat wire round wire， round flat mixed and low noise， and it is used for weaving sunshade nets， knotless fishing nets， chemical fiber mesh， knitting mesh， safety nets， sport-used nets， deep-sea breeding nets， etc.