常州宏大世界领先“智能整纬整花一体机”是如何打造的？



常州宏大世界领先“智能整纬整花一体机”是如何打造的？

他几十年如一日根扎科研一线，积蓄了深厚的专业技术底蕴；他一直孜孜不倦、着眼于创新，致力于为智能化生产打造强大的“驱动内核”；他始终精益求精，一丝不苟，用行动不断践行着“工匠精神”。

近30 年来，他凭借自主创新，占据了纺织、印染电气控制技术和市场的制高点。他依靠脚踏实地换来了累累硕果：短短几年内公司不仅成为了国内极具规模、极具实力、专业从事纺织及染整智能化控制技术产品研发与制造的国家级高新技术企业，而且还获得了国家印染数字化系统技术研发中心、国家工信部“两化融合”试点示范企业等荣誉称号。他就是常州宏大科技（集团）有限公司董事长顾仁。宏大公司是如何实现逆市上涨的？企业产品引领市场的秘诀又是什么？带着这些问题本刊记者采访了公司董事长顾仁。

《中国纺织》：技术研发一直是宏大科技的最大优势，您能简单介绍一下关于世界领先的智能整纬整花一体机的详细情况吗？

顾仁：织物在加工过程中，常常会出现纬弯纬斜，过去通过光电整纬进行调整，但是随着市场需求的不断变化，织物组织越来越复杂，客户对设备的要求也越来越高。比如，提花等织物形成花型以后，只检查纬纱直不直显然就不够了，那么花型正不正该怎么检测呢？针对客户这种需求，我们发明了拥有自主知识产权的HVMC-15 系列智能整纬整花一体机，可以检查复杂组织织物的花型正不正。霍克威视系列智能整花整纬机首次在全球解决了印花布、提花布、蕾丝布等梭织和针织等面料花型变形无法校正的难题。

这种整纬机应用视觉检测技术，侧重于机器识别。它采用了世界首创的全幅扫描整纬整花技术和大于2000个检测点的工业相机智能成像技术，真正实现了对织物纬向纹理的精确检测，彻底结束了纺织行业只能整纬不能整花的时代。目前，它已成功应用在色织、家纺、雪纺、沙发布、窗帘布、数码热转移印花等多个领域，并在国内多家知名印染企业成功使用，收效显著。

《中国纺织》：除了生产、研制智能整纬整花一体机外，公司还在推广哪些领先技术和装备？

顾仁：我们一直是做自动化产品的，目前主要还是在做印染设备，棉纺设备占比例不大，大概占20%左右，印染设备大概占比70%左右，还有其他部分占比10%左右。

目前，宏大科技公司装备、技术已经涉及从纺纱、坯布到印花产品的多个生产环节和工序。我们从事印染装备的研发、生产已经近28年历史了，产品主要集中在关键工艺参数在线检测和全流程自动化、智能化等领域。我们推出了一系列印花、染色等自动化、智能化产品，如定型机自动超喂及智能纬密测控系统，前处理、后整理助剂自动称量与输送系

统、智能密度仪，PH自动萃取仪等。这些产品属于“十三五”期间推广的六条智能化生产示范线范畴。我们研制的智能化印染生产线实现了投料、配料等全流程、智能化生产。目前，公司主要生产设备和软件控制系统，但更多的是做设备内部的控制设备，这些控制系统或者与主机配套，或者为用户设备改造提升。同时，们还研制生产数码印花专用设备，比如智能切毛边切机、恒张力送布、恒张力收卷机等，该系列产品已与MS等国际产品成功配套。

《中国纺织》：近期，市场需求已经发生了变化，公司在未来的产品研发方面有哪些重点？

顾仁：今后企业的开发重点仍然要围绕智能化的主题展开，除了印染以外，我们还做纺纱过程中的单锭检测，控制纱线的断头、捻度。这样做的主要目的是降低人的劳动强度，人工不用巡回去看哪个锭子纱线断了。哪个锭子纱线断头了，系统会告诉操作工，操作工去接一下就可以了。这是一方面。第二方面，一个10万锭的车间，我们一般认为锭子的转速是一致的，实际上并不是这样，它们之间有差异，究竟这种差异符不符合工艺设计的要求，一般操作人员、技术人员都不清楚，但是装了这个系统以后，操作人员马上知道了。哪个锭超过了要求指标的范围了，就需要维护、维修了。

Changzhou Hongda How to build the world’s leading intelligent weft-straightening and warping & pattern arranging frame？

In the past 30 years， he has occupied the commanding heights of technology and market of textile and dyeing & printing industry with independent innovation. He relied on down-to-earth dedication for fruitful achievements. The company has become not only national high-tech enterprises with very size and strength，specialized in the R&D and manufacturing of textile and dyeing and finishing intelligent control technology， and also won the honors of “integration of IT and industrialization” pilot demonstration enterprises of national printing and dyeing digital system technology R&D center and Chinese Ministry of Industry and Information Technology. He is Gu Ren，chairman of Changzhou Hongda Technology （Group）. How does Hongda company achieve rise in a falling market？ What is the key of products to leading the market？The reporter interviews him with these issues.

China Textile： Technology research and development has been the greatest advantage of Hondda company， so can you introduce the details about the world’s leading intelligent weft-straightening and warping & pattern arranging frame？

Gu Ren： In the maching process，it often appears weft bending and skewing， with adjustment by photoelectric abb finishing in the past， but with the everchanging market demand， the fabric is more and more complex and customers’ requirements of the equipment are also more and more high. For example， after fabric like jacquard weave forms pattern， it’s inadequate just to check the straightness of weft yarn， then how to detect the straightness of pattern？ In terms of customers’demands， we have HVMC-15 series intelligent weft-straightening and warping & pattern arranging frame with independent intellectual property rights. Hawk vision series of intelligent weft-straightening and warping & pattern arranging frame solves the distortion problems of print fabric，jacquard cloth， lace fabric and other woven and knitted fabric for the first time in the world.

China Textile： In addition to the production and development of intelligent weft-straightening and warping & pattern arranging frame， what leading technology and equipment are the company promoting？

Gu Ren： We have been engaged in the R&D and production of dyeing and printing equipment for nearly 28 years，and production is mainly concentrated in key process parameters online testing and automation of the whole process， intelligent and other fields. We launch a series of automated and intelligent products， such as setter automatic overfeeding and intelligent weft density control system， intelligent density instrument， PH automatic extraction instrument etc.. The intelligent dye ing and printing production line realizes automatic production in the whole process. At present， the main production is equipment and software control system， but more is inside control equipment， which is matched with the host or for upgrading of equipment.

China Textile： Recently， market demand has changed， what are the focuses of the company on the R&D of products？

Gu Ren： The company will still focus on intelligent in the future. In addition to dyeing and printing， we also have done the single spindle detection to control yarn breakage and twist. The main purpose is to reduce labor intensity. The system will display which spindle with yarn breakage， and the operator just needs to pick it up. We generally think that the speed of 100 thousand spindles is consistent， but in fact， there are differences among them. General operators and technicists are not clear whether the difference meet the requirement of process design， but operators immediately know with this system. It needs to be maintained and repaired， if the spindle exceeds the scope of the required target.