纺纱设备

紡织行业过去几十年的快速发展经历充分印证，行业要发展，设备须先行。

6月12～16日在上海召开的中国国际纺织机械展览会暨ITMA亚洲展览会（ITMA ASIA + CITME 2020）既是对“十三五”纺机技术成果的“汇报”，也是对未来五年技术发展的预演业内人士都在期盼展会的早日到来，也希望此次展会能够打开未来纺机未来发展的“盲盒”，在短短五天时间里肩负起带领展商和观众触摸“未来已来，智慧赋能”大势的重担。

The rapid development of the textile industry in the past few decades has also been fully reflected in the experience， that is， the development of the industry， equipment must be the first.

ITMA ASIA + CITME 2020， which will be held in Shanghai from June 12 to 16， is not only a summary of the technological achievements of textile machinery during the 13th Five-Year Plan period， but also a preview of the technological development in the next five years. Industry insiders are looking forward to the early arrival of the exhibition， and hope that this exhibition can open the “mystery box” of the future development of textile machinery， and shoulder the responsibility of leading exhibitors and visitors to touch the trend of “the future is here， wisdom is here” in just five days.

我国是纺织大国，2020年年底已基本达成纺织强国目标。过去十几年，中国纺织无论是在规模数量还是在质量发展方面都实现了巨大增长，这些巨大变化的背后与纺纱设备的快速发展密不可分，装备进步夯实了行业发展基础。

“十三五”期间，国内棉纺设备以平均每年400多万锭的环锭纺、30多万头的转杯纺数量供应国内外市场，企业的自主创新能力不断提高。过去五年，棉纺成套设备单机智能化、输送系统自动化水平不断提高、网络技术与装备更深入融合，一批智能化纺纱工厂（生产线）相继投入运行。多个创新项目突破精梳瓶颈，棉精梳机实现了棉卷自动输送、自动换卷、自动生头的全自动功能并批量投放市场；环锭细纱机超长车1824锭细纱机已经实现小批量应用，电子牵伸、电子加捻、单锭检测等功能提高了细纱机的自动化及智能化水平；落纱留头率大幅提高，运行效率、纺纱质量也有了不同程度的提升；托盘式自动络筒机在高效供纱和插管系统方面也取得进展。

随着单机装备智能化、输送系统自动化、网络技术与装备深度融合，一批智能化纺纱工厂（生产线）相继投入运行，其中裕大华项目不仅采用了清梳联、全自动精梳、粗细络联、筒纱自动包装，还采用AGV自动搬运视觉导航技术及智能物流系统，使梳棉至并条、并条至粗纱等工序也实现了自动化和连续化，并实现了部分流程在线监控与信息采集，具有工艺参数优化和自动调整、智能配棉管理、质量追溯、全流程回花（丝）收付、订单实时跟踪等功能，使万锭用工减到15人以下。

可以看出，设备的自动化、连续化、信息化是企业追求的目标，如络筒机、并纱机自动换管装置；细纱管尾纱自动清除设备；新型细络联系统，包括细纱机群及络筒机群，若干组细纱机群之间与络筒机群之间设置主输送轨道，通过主输送轨道将若干支线输送联接在一起。

China is a textile power， and by the end of 2020， China has basically achieved the goal of textile power. Over the past decade or so， Chinas textile industry has achieved tremendous growth in both scale and quality. Behind these tremendous changes are inseparable from the rapid development of spinning equipment. Equipment progress has consolidated the foundation for the development of the industry.

During the 13th Five-Year Plan period， domestic cotton spinning equipment with an average of more than 4 million ring spinning spindles and 300，000 spinning rotors was supplied to the domestic and foreign markets each year， enterprises independent innovation ability continues to improve. In the past five years， a number of intelligent yarn spinning factories （production lines） have been put into operation， with the complete set of cotton spinning equipment becoming more intelligent， the automation level of the conveying system increasing， and the integration of network technology and equipment becoming more in-depth. A number of innovative projects have broken through the bottleneck of combing， and the cotton comber has realized the automatic functions of automatic lap conveying， automatic lap change， and automatic spinning up and put them into the market in batches. The 1824 spinning frame has realized the application of small batch， electronic drafting， electronic twisting， single spindle detection and other functions to improve the automation and intelligent level of spinning frame； the doffing rate has been greatly improved， the running efficiency and the spinning quality have also been improved in different degrees. Progress has also been made in efficient yarn feeding and intubation systems for tray automatic winder.

With the intelligentization of stand-alone equipment， the automation of conveying systems， the in-depth integration of network technology and equipment， a number of intelligent spinning factories（production lines） have been put into operation one after another. Among them， the Yudahua project not only adopts chute feed machine， automatic combing， roving-spinning-winding unit and auto pack. It also adopts AGV automatic handling visual navigation technology and intelligent logistics system， so that the processes from carding to drawing， drawing to roving are also automated and continuous， and online monitoring and data collection part of the process are realized， with process parameter optimization and automatic adjustment， intelligent cotton distribution management， quality traceability， and real-time order tracking， etc.， reducing the number of workers per 10，000 spindles to less than 15 people.

It can be seen that the automation， continuity， and informationization of equipment are the goals pursued by enterprises， such as automatic bobbin changing devices for winders and double yarn winding frames； automatic yarn removal equipment for yarn tube； new-type spinning-winding unit system comprises groups of spinning frames and groups of winders， the main conveying track is set between the several groups of spinning frames and the groups of winders， through which a number of feeder lines are connected together.

應用案例

Application cases

智能化程度更高、用工更少，这是行业未来的发展趋势，也是本届展会的一个亮点。“十三五”期间，纺纱智能化生产示范线线在行业内取得了较大发展，江苏大生、武汉裕大华、山东魏桥等企业在这方面都做了许多探索，并取得了较好的成果。

江苏大生

“为了实现高质量发展，江苏大生一直在推进智能化生产装备的改造提升。目前智能化生产线达到集团纺纱总规模的33%左右，预计到今年年底我们的智慧化工厂项目投产后，智能化纺纱生产线规模将达到60%左右”，大生集团副总经理赵志华表示。在谈到公司实现智能化纺纱生产以后，出现了哪些变化时，他说：“产品质量得到有效提升；产品质量实现了在线监控；车间绩效实现了数据化管理，不管运转操作还是设备维护，每个人所做的事、事情做得怎么样、做事的快慢都能体现，实现了自我管理。”

赵志华介绍，大生的数字化车间设备，很多是和经纬纺机联合开发、定制的，所设计的功能在生产和管理过程中都得到了充分的利用，并且在设备投产后的生产管理过程中，还在不断的开发完善。

武汉裕大华

武汉裕大华10万锭智能纺纱项目以打造全面信息化、数据化、智能化相融合的全流程智能化纺纱示范工厂为目标，从清梳联到粗细络联，通过e系统的全面管控实现整体连续化、智能化；达到万锭用工15人以内，真正实现“无人值守车间”和“无人化工厂”；生产效率提高20%以上，运营成本降低20%以上，产品升级周期缩短30%以上，产品不良品率降低20%以上，单位产值能耗降低10%以上。

山东魏桥

魏桥纺织绿色智能一体化项目，是魏桥纺织股份有限公司加快新旧转换，推动企业转型的重点工程。全部采用当前世界最先进的生产设备，更好的体现了“生产全程自动化”、“控制系统智能化”、“在线监测信息化”、“制造过程绿色化”。

公司购置经纬智能公司的62台JWF1580智能超长1824锭细纱机，于2019年9月全部安装调试达产。运转一年以来，质量好，锭速高，能耗低，用工少，体现出经纬细纱机优良自动化程度和综合性能；生产效率高，适应品种广，纱线品质好，例如：纯棉60支，3根/千锭时断头，锭速可达19000r/min，落纱留头率99.5%以上。

Higher intelligence and less labor， which is the future development trend of the industry， is also a highlight of the exhibition. During the 13th Five-Year Plan period， the demonstration line of intelligent spinning yarn production has achieved great development in the industry. Jiangsu Dasheng， Wuhan Yudahua， Shandong Weiqiao and other enterprises have made a lot of exploration and achieved good results.

Jiangsu Dasheng Group Co.， Ltd.

“In order to achieve high-quality development， Jiangsu Dasheng has been promoting the transformation and upgrading of intelligent production equipment. At present， the intelligent production line accounts for about 33 percent of the groups total spinning， and is expected to reach about 60 percent by the end of this year when the smart chemical plant project is put into operation， ” said Zhao Zhihua， deputy general manager of Dasheng Group. When talking about the changes that have taken place since the company moved to smarter spinning， he said， “Product quality has been effectively improved； the product quality can be monitored online； the performance of the workshop has realized data management， no matter the operation or equipment maintenance， what everyone has done， how well they have done， how fast they have done things can be reflected， and selfmanagement has been realized.”

Zhao Zhihua introduced that some Dasheng digital workshop equipment is jointly developed with Jingwei Intelligent Textile Machinery Co.， Ltd. The designed functions have been fully utilized in the process of production and management， and the process of production and management after the equipment is put into production， it is still being constantly developed and improved.

Wuhan Yudahua Textile and Garment Group Co.， Ltd.

Wuhan Yudahuas 100，000-spindle intelligent spinning project aims to build a full-process intelligent spinning demonstration factory that integrates information， data， and intelligence. From chute feed machine to roving-spinning-winding unit， through the comprehensive control of the E system to achieve the overall continuous， intelligent； the number of employees in 10，000 spindles is less than 15， and the “unattended workshop” and “unmanned chemical factory” are truly realized； production efficiency is increased by more than 20 %， operating costs are reduced by more than 20%， and product upgrade cycle is shortened by more than 30 %， the rate of defective products is reduced by more than 20%， and the energy consumption per unit output value is reduced by more than 10%.

Shandong Weiqiao Pioneering Group Co.， Ltd.

Weiqiao Textile Green and Intelligent Integration Project is a key project of Weiqiao Pioneering Group Co.， Ltd. to accelerate the transformation of the old and the new and promote the enterprise transformation. All the worlds most advanced production equipment is adopted， which better reflects the “whole-process automation of production”， “intelligent control system”， “online monitoring information” and “green manufacturing process”.

The company purchased 62 sets of JWF1580 intelligent super length 1824-spindles spinning frame from Jingwei Intelligent Textile Machinery Co.， Ltd.， and all of them were put into production in September 2019. Since running for a year， good quality， high spindle speed， low energy consumption， less labor， which reflect the excellent degree of automation and comprehensive performance of the Jingwei spinning frame； it has high production efficiency， wide variety， good yarn quality， such as pure cotton 60， 3 yarn end breakage per 1，000 spindle， spindle speed can reach 19，000r/min， doffing rate 99.5% above.

青岛宏大Qingdao Hongda

VCRO PLUS多联式自动络筒机是全新一代多联式自动络筒机，可与生产不同品种的细纱机对接，配置4000锭细纱单锭，实现多种联接方式（并排或穿插布置），能满足用户从6英支至最高支数的纺纱要求；成纱质量优良，操作更为便捷。配置了细纱质量追踪系统，可快速排除细纱问题，保证纱线质量。设备节能降耗，节省人工，占地面积小，可大幅降低投资成本，投资回报率高。

VCRO PLUS双纱库型自动络筒机能够满足用户使用一台设备纺两种纱线的需求，且得到的筒纱品质更优、生产效率更高、维护起来更加简便。该机采用全新的电气控制系统，可实现远程运维及自主诊断，并配备了第三代落筒小车，可实现自动换批、自动借管、多次生头等功能；配备的筒纱精密定长系统，采用了红外探测技术和环境补偿算法，筒纱定长精度可控制在±0.3%以内；其单锭气圈跟踪系统的筒纱卷绕张力更加均匀，百根万米断头数显著降低；其张力实时检测闭环控制系统、筒纱防腰带纱系统、筒纱纱疵精准吸取系统、单锭智能供管系统和单锭智能报警系统提高了单锭生产效率及筒纱品质；双纱库型自动络筒机利用了RFID技术对双品种管纱进行全流程输送、分配管理，且单锭具备双重检测保护，确保管纱品种管理准确可靠。一键设定双品种单锭分配比例，使品种管理模式更加灵活；其管纱质量追踪系统可以识别管纱壁上的芯片，将问题管纱追踪到细纱机，使得用户解决纱线问题更加快捷有效。

JWF1217新型梳棉机单元组实现了高产、高质与智能化的完美结合，可满足不同用户的纺纱需求。

梳理区大：锡林抬高，梳理弧长3m，工作幅宽1.3m，梳理面积3.9㎡，分梳能力强，保证卓越的生条质量水平。回转盖板数量增加，隔距调节更加精准：参与分梳的回转盖板数量增加，锡林盖板隔距调节点增加，盖板分梳能力更强。

给棉喂入工艺突破，提高给棉刺辊区开松能力。采用大直径给棉罗拉，加强对纤维握持，提升喂入效率，提高给棉刺辊区开松能力；关键梳理元件锡林、刺辊、盖板、刷辊均采用单独变频电机传动，工艺调节更方便。

四位一体式匀整系统，保证生条定量的稳定。自调匀整系统采用清花智能供棉、棉箱PID控制、后环、前环四位一体式匀整系统，保证生条重量的稳定；便捷操作，精细调控，可配备物联网模块，实现参数及运行状态的远程监控；人机交互采用新模式人机界面，应用LED灯带多色彩组合显示设备运行状态，使用FRID技术实现工艺分级、权限解锁、便捷操作。

全方位的智能安全防护措施，确保设备安全。智能化安全防护系统采用锡林接针保护、梳理区温度监控、金属检测等防护功能，全方位提升梳棉机安全性能；智能化在线检测系统可选配盖板隔距在线检测、棉结在线检测、落杂在线检测等智能化检测系统，设备运行过程中实时监控关键工艺参数。

采用创新的圈条增容工艺，相同规格的条筒根据纺纱原料和工艺的不同要求，可以实现20%～50%的增容效果，减轻操作工劳动强度，减少并条接头次数，提高成纱质量指标。

JWF1081称重给棉机实现了理论与实践的完美结合，可精确与细致的纤维混合。适用于纯棉、色棉及65mm以下化学纤维，产量400kg/h，称重精度达1%，主要用于清梳联流程中对2～6种不同原料称重、喂入并进行均匀混合，消除因原料比例不均匀引起纱线的色差等问题。

精确伺服精准应用，创新三点悬挂式称重；独立称重单元，避免振动影响；先进电气控制及智能化称重补偿；四面排风大储棉箱，供棉精确。稳定进口电气控制元件；特殊材质称重斗，轻、薄、结构稳固；设备模块化设计，机械结构简单可靠；方便生产配方管理，多品种生产灵活切换；生产数据透明直观。

远程运维系统

青岛宏大远程运维系统是为应对纺纱企业对技术人员流失、优化设备管理、提升生产精准化管理、实现工厂信息化等方面需求而研發的新一代纺纱管理系统，采用先进的大数据技术平台、物联网采集平台、高可用时序数据库等多项先进技术，提供多种解决方案，能够多方位的满足各类客户的需求，实现高效化、专业化、精细化服务。

远程运维系统通过电脑和移动端APP、智能手环等，使管理、维保、挡车人员随时随地可以看到自己所关注的信息，实现生产、轮班数据方便、快捷、准确传递。

设备结合大数据算法，通过关键器件数据和纱线质量AI辅助诊断，弥补车间技术人员不足的短板，有效减少车间人员工作量；实现纺纱设备的实时运行状态检测、问题秒级感知，智能分析隐患和预警，及时有效处理，避免故障发生；记录设备运行关键数据，还原故障情景，帮助相关人员查找、解决故障根本原因。

通過故障预警、维护保养、备件更换、生产数据、能耗等多维度的数据解读，实现无人化数据采集、分析，替代现有的人工产量、质量、维保、能耗等各种报表，专业的技术人员为纺纱工厂提供全方位、全天候、全过程的服务，为无人化数字工厂提供系统保障。

精准诊断，提质增效。实现纺纱设备算法智能分析、专家协同远程故障会诊、远程程序升级、专家问题处理经验库固化，精准诊断从而缩短故障处理时间，大幅提升运维效率。

VCRO PLUS multi-connected automatic winding machine can connect with different types of spinning frame and equip 4000 spindles single spinning， which realizes multiple connection methods （parallel or intersperse setting） and the spinning requirements of 6 to the highest counts. And the forming yarn has great quality and is easy to operate. In addition， it also equips quality tracking system of fine yarn， which can quickly eliminate spinning problems and ensure yarn quality. This new machine performs really well in saving energy， consumption and labor， occupying smaller area， which can greatly reduce the investment cost， and has a high return on investment.

The VCRO PLUS double magazine automatic winder can meet the needs of users for spinning two kinds of yarns with one device， and the obtained bobbin yarn has better quality， higher production efficiency and easier maintenance. The machine adopts a brand-new electrical control system， which can realize remote operation and maintenance and self-diagnosis， and is equipped with the third-generation cylinder doffing trolley， which can realize the functions of automatic batch change， automatic tube borrowing； The equipped accurate length fixing system of bobbin yarn adopts infrared detection technology and environmental compensation algorithm， and the length fixing accuracy of bobbin yarn can be controlled within 0.3%； The winding tension of bobbin yarn of single spindle balloon tracking system is uniform， the number of broken ends per 100，000 meters is significantly reduced， and the production efficiency is greatly improved； Its tension real-time detection closed-loop control system， bobbin anti-waist yarn system， bobbin yarn defect accurate absorption system， single spindle intelligent pipe supply system and alarm system improve single spindle production efficiency and bobbin yarn quality； In addition， the double-yarn magazine automatic winder uses RFID technology to manage the whole process of conveying and distributing double varieties of bobbin yarns and the single spindle has double detection protection， which ensures the accurate and reliable management of bobbin yarn varieties. It can also set the distribution ratio of double varieties and single spindle with one button， which makes the variety management mode more flexible； The bobbin yarn quality tracking system can identify the chip on the yarn wall and track the problem bobbin yarn to the spinning frame， which makes the user solve the problem more quickly and effectively.

JWF1217 new carding machine unit realize the perfect combination of intelligent， high-yield and high production and meet the needs of different customers. Major adjustments in carding technology ensure high production and high yield.

Big carding area： The raised cylinder， 3m of carding arc length， 1.3m of working width， 3.9 square meters of carding area ensure the excellent quality of card sliver. With the increase of the number of revolving flats， the spacing pitch is more accurate： the number of revolving flats participating in carding increases， the spacing adjustment points of cylinder flats increase， and the carding ability of flats is stronger.

Breakthough of cotton feeding technology improves the opening and carding ability of area in taker-in.It adopts large-diameter cotton feeding roller to strengthen the grip of fiber， improves the feeding efficiency and improves the opening ability of cotton feeding roller area； The key carding elements， such as cylinder， taker-in， flat and brush roller， are driven by independent variable frequency motors， which makes the process adjustment more convenient.

Four-in-one leveling system makes sure the stability of card sliver production.Automatic leveling system adopts four-in-one system of intelligent cleaning and supplying， cotton box PID control， back ring and front ring， which is easy to operate， precise to control. Equipped with Internet of Things modular， it realizes remote monitoring of parameters and running status. Man-machine interaction adopts a new mode of man-machine interface， LED light strip with multi-color combination is used to display the running status of equipment， and FRID technology is used to realize process classification， authority unlocking and convenient operation.

All-round intelligent safety protection measures to ensure equipment safety. The intelligent safety protection system adopts cylinder needle protection， carding area temperature monitoring， metal detection and other protection functions to improve the safety performance of carding machine in all directions； Intelligent on-line detection system can be equipped with intelligent detection systems such as online detection of flat spacing， online detection of neps， online detection of impurities， etc.， to monitor key process parameters in real time during equipment operation.

Coiler expansion technology adopts the innovative technology of expanding capacity of coils， according to the different requirements of spinning raw materials and processes， the same specification of coils can achieve the effect of increasing capacity by 20%-50%， reduce the labor intensity of operators， reduce the number of drawing joints and improve the yarn quality index.

JWF1081 weight cotton feeder realizes the perfect combination of theory and practice， and can accurately and finely mix fibers. It is suitable for pure cotton， colored cotton and chemical fibers below 65mm， with output of 400kg/h and weighing accuracy of 1%. It is mainly used to weigh， feed and mix 2 to 6 different raw materials evenly in the opening-carding process， so as to eliminate the problem of yarn color difference caused by uneven proportion of raw materials.

Precision application， innovative three-point suspension weighing； Independent weighing unit to avoid the influence of vibration； Advanced electrical control and intelligent weighing compensation； Large cotton storage box with air exhaust on all sides， accurate cotton supply. Imported electrical control instruments； Special materials weighing bucket and light， thin and stable structure； modularization design and reliable mechanical structure. Production formula management， flexible switching of multi-variety production； Transparent and intuitive production data.

Remote maintenance system

Qingdao Hongda Remote Operation and Maintenance System is a new generation of spinning management system developed to meet the needs of spinning enterprises for technical staff loss， optimizing equipment management， improving production precision management， realizing factory informationization， etc. It adopts many advanced technologies such as advanced big data technology platform， Internet of Things acquisition platform， high availability time series database， etc.， and provides a variety of solutions， thus meeting the needs of various customers in various directions and realizing efficient， professional and refined services.

Multiple terminals and multi-screen interaction control the whole process. The remote operation and maintenance system enables operators to see information anytime and anywhere through computers， mobile APP and smart bracelets， and realizes convenient， fast and accurate data and shift transmission.

Equipment diagnosis center based on big data +AI diagnosis. The equipment combines big data algorithms to assist diagnosis through key device data and yarn quality AI， making up for the shortcomings of insufficient workshop technicians and effectively reducing the workload of workshop personnel； Realize real-time running state detection and problem second-level perception of spinning equipment， intelligently analyze hidden risks and early warning， and deal with them in time and effectively to avoid faults； Record the key data of equipment operation， restore the fault scenario， and help relevant personnel find and solve the cause of the fault.

Through multi-dimensional data interpretation such as fault warning， maintenance， parts replacement， production data， energy consumption， etc.， unmanned data collection and analysis can be realized， which can replace the existing reports such as manual output， quality， maintenance， energy consumption， etc.， and professional technicians can provide all-round， all-weather and whole-process services for spinning factories and provide system guarantee for unmanned digital factories.

Accurate diagnose improves the production and efficiency. Intelligent analysis of spinning equipment algorithm， expert collaborative remote fault consultation， remote program upgrade， collection of expert problem handling experience and other accurate diagnose shorten the fault handling time and greatly improve the operation and maintenance efficiency.

沈阳宏大Shenyang Hongda

沈阳宏大纺织机械有限责任公司主要生产和经营应用于纺织业的并条机、整经机、喷气织机等产品和专件。本届展会上，沈阳宏大将展出JWF1366型单眼高速匀整并条机。该机是公司根据近年全球多个国家客户的匀整设备使用经验，融合优化了匀整系列产品的技术优势，而研发制造的新机型。该机高效节能，输出速度可达1000m/min，配备超大吸风系统，人性化的匀整向导，更可选多备筒装置，以及远程运维，实现实时监控，省工省心。

Shenyang Hongda Textile Machinery Co.， Ltd. mainly produces and deals in drawing machines， warping machines， air jet looms and other products and special parts used in textile industry. Shenyang Hongda mainly JWF1366 single delivery high speed leveling drawing frame in this exhibition. It is a new modal developed and manufactured by Shenyang Hongda， which integrated the technological advantages of leveling collection according to the using experience of customers from various countries. This machine has high efficiency with large suction system， and the output speed reaches 1000m/ min. Manual direction of leveling， multi-optional devices and remote operation and maintenance can realize real-time monitor， which saves both labor and energy.

天津宏大Tianjin Hongda

本次展会上，天津宏大主推JWF1457型（56锭）自动落纱粗纱机。该机是外置式自动落纱粗纱机，锭距：185mm， 全电子牵伸机构，取消全部工艺变换轮；上下龙筋采用齿形带分组传动，传动平稳，噪音低；通过CCD装置，实现纺纱张力智能调节。

In this exhibition， Tianjin Hongda mainly introduce JWF1457 （56 spindles） automatic doffing and roving frame. This machine is external type automatic doffing roving frame， its spindle spacing is 185mm， with full electronic drafting mechanism， and it cancels all process wheel changing； It adopts the toothed belt to deliver， the drive is stable， and the noise is low； By CCD device， the spinning tension can be adjusted intelligently.

鄭州宏大Zhengzhou Hongda

郑州宏大新型纺机有限责任公司专注于开清棉及清梳联合机全系列产品的研发、制造和服务。近年来，公司先后荣获“国家科技进步二等奖”“中纺联科技进步一等奖”“中国恒天集团科技进步二等奖”等三十多项荣誉；累计申报发明、实用新型、外观等专利共计64项，其中获得授权46项；公司被认定为“中国纺织机械行业清梳联合机研发中心”。

本次展會郑州宏大参展展品是高产梳棉机（JWF1216-120）。全流程智能化自适应控制技术，高效精准的排杂装置，便捿的工艺调整系统，全新高速高产一体化设计！出条速度最高340m/min，单机最高产量为170kg/h。

Zhengzhou Hongda New Textile Machinery Co.， Ltd. focuses on the R&D， manufacturing and service of the whole series of products of opening and carding machine. In recent years， the company has won more than 30 prizes such as"National Science and Technology Progress Award"， "China National Textile and Apparel Association Technology Progress Award" and "China Hengtian Group Science and Technology Progress Award"； A total of 64 patents such as inventions， utility models and appearances have been declared， of which 46 have been authorized； The company was recognized as "R&D Center of Blowing-carding Machine in China Textile Machinery Industry".

This time， Zhengzhou Hongda exhibits a high-yield carding machine（JWF1216-120）. it has full-process intelligent adaptive control technology， highefficiency and accurate impurity removal device， convenient process adjustment system， and new high-speed and high-yield integrated design. The maximum drawing speed is 340m/min， and the maximum output of a single machine is 170kg/h.

经纬智能Jingwei Intelligent

经纬智能纺织机械有限公司坚持“以客户为中心”的经营理念，将“为客户提供最优解决方案”作为公司发展战略的主线之一，全面推行精细化营销、精益研发、精益供应链、高质量交付、精准服务以及旧机改造、升级换代等全流程质量管控模式，力求把每一个合同订单都打造成精品。

本次展会经纬智能带来JWF1288全自动精梳机、JWF1589EJM-432锭高速电锭细纱机两个机型，全自动精梳机和高速电锭细纱机。

JWF1288全自动精梳机实现了自动退管、自动换卷、自动接头、自动开车等技术；最高速度可达550钳次/分钟；采用90°、110°、130°锡林梳理技术。

JWF1589EJM-432锭高速电锭细纱机整机运行平稳，电锭最高锭速可达25000转/分；机器采用整节安装模块，安装快速，简捷；钢领板及导纱板升降传动采用由伺服电机传动的高精度积极式电子升降机构，传动平稳可靠；牵伸装置采用全电子牵伸系统，三列罗拉分开传动；吸棉风道采用双风道；配四罗拉紧密纺系统；可配单锭检测系统，粗纱停喂系统等。

Jinwei Intelligent Textile Machinery Co.， Ltd. adhere to the business philosophy of "customer-centered"， "provide customers with optimal solutions" as one of the main company development strategy， fully implementing targetd marketing， research and development， supply chain， high quality and accurate service delivery， and transformation and upgrading for old machines and other whole process quality control model， striving to make every customer satisfied.

In this time， Jingwei brings JWF1288 fully automatic combing machine and JWF1589EJM-432 high speed spinning machine.

JWF1288 automatic combing machine realizes automatic tube return， automatic roll change， automatic tying-in， automatic working； Its speed can reach 55 times/min； It allows 90°， 110°， 130° cylinder carding technology.

JWF1589eJM-432 high speed spinning machine runs smoothly， the highest spindle speed can reach 25000 RPM； The machine adopts the whole section installation module， and the installation is quick and simple； The lifting drive of ring plate and yarn guiding plate adopts high-precision positive electronic lifting mechanism driven， which is stable and reliable. Drafting device adopts full electronic drafting system， three roller separate transmission； Cotton suction duct adopts double air ducts with 4 roller tensioning compact spinning system； And it slao can be equipped with single spindle detection system， roving stop feeding system， etc.

經纬纺机新技术New technology of Jingwei Textile Machinery

本届展会上，北京经纬纺机新技术有限公司将展出精灵系列异性纤维分检机和“经纬 e 系统”。

精灵系列异性纤维分检机，是公司积累20多年的技术研发经验、30余项知识产权、近千家棉纺企业使用经验、自主创新推出的全自动智能化异纤分检设备。本设备适合安装在清梳联流程、清花成卷流程、轧花厂流程，能够实时、高效检出棉花中各类异纤，包括丙纶丝、麻丝、头发丝、各色线头、塑料片、布块、油花、白色丙纶丝和白线头、地膜、黑块等。

JWF0016EP型异纤机的技术特点：人工智能（AI）与基于大数据的深度学习图像识别技术；分布式嵌入式处理平台，FPGA+DSP 高速并行处理的硬件架构；领先的linux系统，安全、稳定、可靠；4台4k进口彩色棱镜分光相机，生成高清、高分辨率图像；实时的流速测量、独创的喷阀快速开启和自动喷阀时间控制、落棉量少；远程运维，实时响应，模型可在线升级；15寸触摸屏人机界面；界面简洁、操作简单。

“经纬 e 系统”以棉纺织设备的数据采集为中心，集成产品质量数据、环境数据、能耗数据、人员数据，搭建企业生产数据平台，可实现 ERP系统与生产过程控制系统无缝连接；实现以订单流程为核心的“智能调度”，优化排产，进一步挖掘设备产能；实现订单进度预警、设备状态预警、质量超标预警、环境超标预警、能耗超标预警；实现智能配棉功能，提升产品质量；实现工艺参数集中控制功能，能优化及简化全流程工艺参数的设定。

目前“经纬 e 系统”已在国内一流棉纺企业，如无锡一棉、山东如意集团、鲁泰纺织、魏桥纺织集团、湖南云锦、江苏大生集团、华孚集团、江苏联发集团、武汉裕大华纺织、河南永安纺织、河南南阳纺织等企业运行，并出口到美国Mohark和SHALL等公司。成为企业进行管理水平提升、产能挖掘、节能增效等不可或缺的管理工具，效果随着应用的深入正不断地显现。

At this exhibition， Beijing Jingwei Textile Machinery New Technology Co.， Ltd. will exhibit the genie series of foreign fiber sorter and “Jingwei E System”.

The genie series of foreign fiber sorter， is the company accumulated more than 20 years of technical research and development experience， more than 30 intellectual property rights， nearly a thousand cotton spinning enterprises experience， independent innovation launched automatic intelligent foreign fiber sorter. This equipment is suitable for installation in the process of chute feed， lap feed， and ginning process. It can detect efficiently all kinds of foreign fibers in cotton in real time， including polypropylene fibers， flax fibers， hair， various color threads， plastic sheets， cloth pieces， polluted cotton， white polypropylene yarn and white threads， plastic films， etc.

Technical characteristics of JWF0016EP foreign fiber sorter： Identification algorithm designed by using artificial intelligence and big data processing mode； distributed embedded processing platform， FPGA + DSP high-speed parallel processing hardware architecture； leading Linux system， safe， stable and reliable； 4 imported 4K color prism spectrophotometer cameras to generate high-definition and high-resolution images； real-time flow velocity measurement， creative spray valve fast opening and automatic spray valve time control， less droppings； remote operation and maintenance， real-time response， model can be upgraded online； 15-inch touch screen man-machine interface； the interface is simple and easy to operate.

“Jingwei E System” focuses on the data collection of cotton textile equipment， integrates product quality data， environmental data， energy consumption data and personnel data， and builds the enterprise production data platform， which can realize the seamless connection between ERP system and production process control system.

Now， the “Jingwei E System” has been used in domestic first-class cotton spinning enterprises， such as Wuxi No. 1 Cotton Mill Textile Group， Shandong Ruyi Group， Luthai Textile， Weiqiao Textile Group， Hunan Yunjin Group， Jiangsu Dasheng Group， Huafu Group， Jiangsu Lianfa Group， Wuhan Yudahua Textile， Henan Yongan Textile， Henan Nanyang Textile and other enterprises and exported to American companies such as Mohark and SHALL. It has become an indispensable management tool for enterprises to improve their management level， expand production capacity， save energy and increase efficiency， and the use effect is constantly appearing with the deepening of the use.

宜昌紡机Yichang Textile Machinery

推广直捻机及自动化系统

宜昌经纬纺机一直致力于高品质、高效率、低能耗、智能化直捻机的研发和创新，2019年，公司高性能工业丝节能加捻装备及产业化项目获得国家科学技术进步二等奖。本届展会上宜昌纺机将重点推广直捻机及自动化产品。

新一代K3501F直捻机锭距更短、锭数更多、能耗更低，效率及品质更高：锭距400mm，最大锭数200锭，最大锭速11000rpm；采用全新的骨架结构设计，车头及机架刚性更强，整机NVH控制更好；采用新型锭罐结构和加捻组件配合，以及新型气圈位置测控系统，实现更好的节能效果；锭位转动门结构，加捻组件及锭罐区域可完全敞开，方便内纱上纱、穿纱操作和维护保养；匀捻器、超喂辊、内纱张力器、卷取部件及外纱输送系统等零部件经优化改进，各项性能指标有效提升。

自动化系统：原纱配送，机器人完成原纱拆垛，上主物流线，以及取空筒管动作；外纱上纱，3种可选方案：一是复合机器人上纱方案，二是悬挂线+整体移动外纱架方案，三是悬挂线+车顶移动机械手上纱方案；内纱上纱，配合新型加捻组件，可实现复合机器人自动上内纱；车尾落纱，卷装由升降机举升至物流线，输送到码垛工作站；码垛及存储，由机器人完成码垛，AGV自动运输到指定存储位；信息管理系统，应用传感器、RFID、无线通讯及工业互联网技术，实现生产调度与原纱配送、捻线机上下纱、物流存储的信息互联、生产指令的执行与控制。

Introduces direct twisting machine and automatic system

Yichang Jingwei Textile Machinery has been committed to the research and development and innovation of intelligent direct twisting machine of high quality， high efficiency， low energy consumption. In 2019， the companys high-performance industrial yarn energy-saving twisting equipment and industrialization project won the second prize of the National Science and Technology Progress Award. This exhibition， Yichang Textile Machinery will focus on the promotion of direct twisting machines and automation products.

New generation of K3501F direct twisting machines spindle pitch is more shorter， spindle number is more， energy consumption is lower， and the quality and efficiency are higher than before. With 400mm spindle pitch， 200 spindle number largest， brand-new frame structure design， the machines frame head and structure rigidity are improved a lot and the full control of NVH is better. With the help of spindle tank structure and twisting parts and new balloon position test system， it realizes superior energy saving effect. Spindle position structure， twisting component and spindle tank allow to open fully， which is convenient to yarn operation and maintenance. Whats more， after optimization and improvement of the twister， overfeed roller， inner yarn tensioner， coiling parts and yarn conveying system as well as other instruments， various performance indexes are effectively improved.

Automatic system： In raw yarn distribution， the robot complete the original yarn palletizing， main logistics line and the action of taking empty bobbin； There are 3 methods to choose outer yarn loading， they are compound robot yarn loading scheme， the suspension line + overall mobile outer yarn frame scheme， the suspension line + the roof mobile machine hand yarn scheme； in inner yarn loading， with the new twist component， the inner yarn can be loaded automatically by the composite robot； Doffing at the end of workshop， yarn is rolling by the elevator lift to the logistics line， conveying to the palletized workstation； Palletizing is completed by the robot， and yarn is transported to the designated storage by AGV automatically； Information management system， the application of sensors， RFID， wireless communication and industrial Internet technology achieve the production scheduling and raw yarn distribution， yarn spinning machine， logistics storage information interconnection， the execution and control of production instructions.

青岛环球集团Qingdao Hicorp Group

本届展会上，青岛环球集团主要展出四向穿梭车立体库、HCP2025PLUS智能組合式粗纱机、HQMI箱式智能存储箱、HTBW筒纱智能包装物流系统等智能化产品。

四向穿梭车立体库适合低流量、高密度存储，也适合高流量、高密度存储。四向穿梭车系统通过随意变更作业巷道，穿梭车与提升机的配合也更加灵活，柔性；主要应用于纺织工厂原料、成品、纱管、纸管、托盘、辅料等的自动化存储；主要优点在于提高空间利用率，是普通平库的3～5倍；通过WMS系统可直接对接企业ERP，MES等企业管理软件，实现智能出入库，助力企业仓储管理实现数字化，智能化；提高企业货物周转效率，提高发货准确性，减少配货等待时间，避免库存积压浪费，提升管理，实现精益生产。

HCP2025PLUS智能组合式粗纱机，全球首创技术，颠覆了粗纱机传统结构，突破原结构瓶颈，最长锭数可达480锭（小锭距）。主要优势在于：适应多品种纺纱；废花可分品种回收，提高废花回收率（专利技术）；全电子牵伸，取消所有工艺齿轮；专家数据库使纺纱更简单；可同时纺两个完全不同的品种，品种组合更加灵活；更小占地面积，更加减少用工；环球云和远程运维系统无缝对接。

HQMI箱式智能存储箱是以料盒为存储单元的小型立体仓库。主要应用于机械制造工厂