针织机械

2018-01-18 21:48:25
China Textile 2017年11期
关键词:经编机编织英寸

多元化 差异化 细针距

随着人民生活水平和对服装舒适性要求的不断提高,针织面料出现了向轻薄化发展的趋势,采用细支纱线的比例在不断增加,为此出现了圆纬机机号不断提高(即针距不断变细)的趋势。同时,电脑圆纬机选针技术还呈现出向多元化发展的趋势。比如,上下针都采用电子选针的双面电脑提花机逐渐增多;上下针电子选针与移圈、调线技术集成在一台设备上,增加了设备功能,拓展了可编织花色的品种。

经编机低能耗生产技术逐渐得到推广,互联网技术应用逐步实现,同时为了适应市场需要,提高经编生产企业的竞争力,经编机的宽幅化、配置差异化趋势也越来越明显。此外,经编机高速化、智能检测技术也得到了快速发展。

Diversity, differentiation, fine needle gauge

With the improvement of peoples living standards and the demand for comfort of clothing, knitted fabrics have tended to be light and thin. The proportion of using fine count yarns is on the rise. As a result, the circular knitting machine is seeing increasingly finer needle gauge, while the computer circular weft needle selection technology is also showing a trend of diversification. For example, the double-sided computer jacquard machines that use both upper and lower electronic needle selection are being gradually increased. In addition, such techniques as both upper and lower electronic needle selection, loop transfer, and yarn change are integrated in one device, which cannot only increase equipment capabilities but also expand the variety of weaving patterns.

The low energy consumption of warp knitting machine production technology has been gradually popularized. With the gradual realization of the Internet technology, warp knitting machine is witnessing a growing obvious trend of broad width and differentiated configuration, in order to meet the needs of the market and improve the competitiveness of warp knitting enterprises. In addition, warp knitting machines have also enjoyed rapid development in high speed and intelligent detection technology.

常德紡机 两款经编机高速高效

Changde Textile Machinery: Displaying two high-speed & high- efficiency warp knitting machines

本届展会上,常德纺机将展出E2296-136-E22型经编机、E2528/3A系列新型高速经编机等展品。

E2296-136-E22型经编机是常德纺织机械有限公司根据市场需求于2016年开发的一款专门用来生产贾卡提花经编间隔织物的设备。该机主要用来编织3~12mm 的间隔织物,可广泛用于鞋材、汽车座垫及汽车内装饰织物、床垫织物以及其它床上用品。该机具有7把梳栉(5把地梳栉,2把贾卡纱梳栉),可以满足用户对各种提花间隔织物的设计需求。

该机具有相当高的机电一体化水平,采用电子送经、电子牵拉以及电子横移(可选配),极大地方便用户进行产品开发设计、工艺调整和操作维护;能够满足用户对各种提花工艺间隔织物的需求,最小可以编织3mm,最大可以编织12mm的间隔织物,适应编织的单丝(间隔纱)原料范围比较广;该机采用变频调速,最高编织速度可以达到500横列/分钟。

E2528/3A系列新型高速经编机是常德纺织机械有限公司于2016年9月在原有的E2528/3-218型经编机基础上推出的一款单针床高速经编机。

该系列经编机采用复合针,机幅有218英寸、186英寸、238英寸(后续还有更宽幅机型推出);机号(针数/英寸)有 E28、 E32两种,最高编织速度为2200转/分。该机型具有较高的机电一体化水平,采用电子送经、电子牵拉,极大地方便用户进行操作和维修。该机型有如下特点:采用碳纤维复合材料针床,使设备适应温度变化的范围更广,同时提高了机器运转速度;曲轴连杆箱采用主动润滑及油循环恒温控制系统,使设备温度更稳定,润滑效果更理想;床身采用大截面结构,增加刚度,提高生产稳定性;槽针、针芯、沉降片床主副臂均采用哈夫结构,便于拆卸维护;改进纱路,面梳可采用42英寸盘头,进一步提高生产效率。endprint

該机可采用涤纶和锦纶长丝、腈纶丝、氨纶丝、涤纶变形丝、混纺纱等原料,编织平素织物、弹力织物、网孔织物和绒类织物等坯布,经相应的后整理工序加工后,可用于制做一般的衣用面料、运动装、泳装、席梦思面料、鞋面料和床罩、窗帘等装饰面料,是常德纺机的主导产品之一,具有广阔的市场前景。

During ShanghaiTex 2017, Changde Textile Machinery Co., Ltd. is to exhibit its E2296-136-E22 warp knitting machine and E2528/3A series new high-speed warp knitting machine.

E2296-136-E22 warp knitting machine is developed by Changde Textile Machinery based on the market demand in 2016, which is specially designed for producing jacquard warp knit spacer fabrics. This machine is mainly used for weaving 3 - 12 mm spacer fabrics, which can be widely used in shoe materials, car upholstery and automotive interior fabrics, mattress fabrics and other bedding products. The machine is equipped with 7 guide bars that are meet the user needs for a variety of space fabric design.

It is of high mechanical and electrical integration, and the use of electronic let-off, electronic traction and electronic pattern drive (optional) has greatly facilitated the users in product development and design, process adjustment and operation and maintenance. The warp knitting machine can be used for the minimal weaving of 3 mm to the maximum of 12 mm, allowing a wide range of single yarn (space yarn) raw materials. The machine adopts frequency control, and the maximum weaving speed can reach 500 courses / minute.

E2528 / 3A series of new high-speed warp knitting machine is a single needle bar high-speed warp knitting machine that Changde Textile Machinery launched in September 2016 on the basis of the original E2528 / 3-218 warp knitting machine.

The series of warp knitting machine uses the compound needle with a working width of 218 inches, 186 inches, and 238 inches (more working width will be launched in the following), two gauges (needles/inch) of E28 and E32, and the Max. speed of 2,200 rpm. It is of high mechanical and electrical integration, and the use of electronic let-off and electronic traction has greatly facilitated the users in operation and maintenance. The main features are: The use of carbon fiber composite material needle bed makes the equipment adapt to a wider range of temperature changes while the machine speed is accelerated. The crank connecting link component adopts the active lubrication and the oil circulation constant temperature control system, making the equipment temperature more stable and the lubrication effect more ideal. The use of big cross section structure increases the rigidity, enhancing the production stability. Yarn track is improved, and the use of 42-inch beam can further improve production efficiency.endprint

慈星TAURUS 2.170 XP全成型電脑横机

CIXING: TAURUS 2.170 XP computerized flat knitting machine

本届展会上,慈星公司推出的Taurus 2.170 XP是毛衫行业的一个里程碑设计,并开启了针织行业的新方向。本机型包含了两项Steiger独有的专利技术—复合针&储纱针。这一独特的创新发明,在满足以往基本编织功能的同时,还可以进行织可穿、嵌纱、同行超难结构以及嵌花组织结构的编织。该机型仍沿用业界公认的橡胶罗拉、开放式机头以及导纱器独立工作的设计思路。同时,该机器也增加了许多新的功能结构:独立纱夹剪刀板的使用(选配),使得机头回转距可以大幅缩短,提高了编织效率;可控式弹跳纱嘴结构,使得编制过程中纱嘴停放来去自由;新的制版软件Model +,轻松易懂,对于制版的准入门槛大幅降低,可以使得更多的人无障碍使用。

该机针距E12,针数/针板宽度805枚针/67英寸,配有专利技术的复合针及储纱针;机头采用独立开放式机头设计,方便直接喂纱,最高时速6m/s,动态度目可随时随地调整线圈密度的大小;系统数目采用单机头双系统;独立控制夹纱剪刀板(选配)由两个马达驱动,并由所设计花型直接进行控制,摆脱了机头需移动至剪刀板处进行纱线释放或夹停的控制方式,更有效的缩短了机头回转距,提高了生产效率;纱嘴(可扩展至32):花型文件直控制24个纱嘴独立工。独特升降技术的使用,使纱嘴每行编织完毕后都可以实时提起,解决多个纱嘴难于同时停放针板的某个位置的技术难题;单段选针技术,满足最高1.6m/s编织速度;

在成圈40mm的位置便可以牵拉到所编织衣片,并与花型文件进行实时动作合,本牵拉专利技术可以保证整幅编织,如袋状织物、横绞花以及全成型组织结构等, 实现真正的3D编织;新一代的针梳系统,在电机的控制下,可满足任何纱线的编织使用 。

The Taurus 2.170XP opens new horizons for the flat knitting industry. This machine contains two innovations patented by Steiger: the compound needle and the storage punch. This unique construction allows complete garment knitting, multilayer knitting, complex in-lay and intarsia. The recognized Steigers strengths as the take-down, the open carriage are optimized on the Taurus 2.170XP. New features also appear, such as the independent motorized clamps, the vertically and horizontally motorized yarn-guides.

Gauge: E12

Needles/Width: 805 needles / 67 inches, equipped with patented compound needle and storage system.

Carriage: Single head without cam carriage bridge, with direct yarn feeding from the top.

Speed: 1.6 m/s max.

Stitch quality: Stitch length controlled electronically without limits and possibility to modify at any time.

Knitting system: Single head, two systems.

Motorized clamp: Activated by 2 motors and controlled by the knitting program, the motorized clamps are independent of the carriage for their operation.

Yarn guides: 24 yarn guides controlled by the knitting program. Horizontally and vertically motorized (POP-UP), this new system provides greater job security and opens new knitting skills for intarsia, plating and in-lay knitting.

Needle selection: Electronic needle selection. Unlimited patterning possibilities due to Three-Way-Technique and integrated function for split-stitches.

Take down: Programmable and active at 40 mm from the loop formation. The patented friction take down can knit a wide range of exclusive patterns using the 3D method with circular knitting effects as well as horizontal cable and incorporated elements.endprint

Controlled knitting comb: The latest generation comb takes the stitch and releases it with a motor controlled hook closure. This new system allows using any kind of press-on yarn with a 100% hooking and dropping reliability.

经纬舜衣 推出数控多功能无缝成型圆纬机

Jingwei Shunyi launched JWGE series digital multifunctional seamless circular knitting machine

JWGE系列数控多功能无缝成型圆纬机

经纬舜衣智能针织技术(上海)有限公司是中国纺机集团经纬股份旗下的一家智能针织机械制造公司。公司拥有一支专业的机械设计、机电一体化、控制系统集成和织物组织设计等领域的研发团队,具有较强的技术创新能力。公司十分重视自主知识产权保护,拥有多项整机发明专利。

本届展会上,公司将展出JWGE系列全电脑多功能无缝智能针织机,该机结合圆纬机、横机、袜机等多项针织机先进技术功能集成设计,是一款具有棉毛、罗纹、提花、移圈、添纱换线和双面凹凸编织等多功能为一体的无缝智能成型机,能够编织双面无缝多色提花、单双面混合移圈提花、电子调线(彩条)等复合组织织物。

JWGE系列一机多元化智能控制转换功能,打破传统针织机单一化,实现棉毛机、罗纹机、提花移圈机、电子调线机四位一体合成,四季针织类產品一机多元化应用等技术革新。JWGE系列机型齐全,8~22英寸、12针~28针;可生产裤、袖、婴儿装、童装、成人装系列等四季服装;服装无痕制作、真罗口无虚线智能编织合成、无需裁剪、三维立体成型;四位一体集成智能设计、四季针织类产品多元化应用,JWGE高端智能、产业升级革新产品。

Jingwei Shunyi Intelligent Knitting Technology (Shanghai) Co., Ltd. is an intelligent knitting machinery manufacturing company subordinated to Jingwei Stock, China Textile Machinery Group. The company possesses a professional research and development team on mechanical design, mechatronics, control system integration and fabric designing areas. The team has a rather strong technological innovation ability. The company pays extremely attention to the protection of the proprietary intellectual property rights and possesses several invention patents of entire machines.

During this exhibition, the company will display JWGE series allcomputer multifunctional seamless intelligent knitting machine, which is designed with the integration of several advanced technological functions of the knitting machines, such as the circular knitting machine, flat knitting machine and hosiery machine. It is a seamless intelligent makeup machine integrating the double concave and convex weaving. It can weave composite fabrics such as the double seamless jacquard weave of several colors, transfer jacquard of mixed single and double faces, electronic line transfer (color bar) and so on.

The diversified intelligent control and transfer functions of the JWGE series machine has broken the simplification of the traditional knitting machine, instead it realizes the integration of the interlock knitting machine, ribber, jacquard transfer knitting machine and electronic line transfer machine. It has the technological innovation of the diversified applications for one machine for the knitting products of four seasons. JWGE series machine has complete types, including 8 - 22 inches, 12 - 28 needles. It can produce the clothes of four seasons of pants, sleeves, baby wears, childrens wears, adults wears and so on. The clothes are tracelessly produced and the rib tops are intelligently weaved with no imaginary lines. There is no need for cutting and it is three-dimensional shaping. JWGE high-end intelligent and industrial upgraded product can realize the integrated intelligent design in quaternity and the diversified applications of the knitting products in four seasons.endprint

日发纺机 单面开幅机与双面开幅机齐登场

Rifa Textile Machinery: Exhibiting both single-face scutcher and double-face scutcher

34寸单面开幅机(SKP34 36G102F)

本机采用36G针细针距,1英寸3路,中央升降调整系统能方便、快速调节织物克重。浸油式齿轮传动设计.降低整机高度,更符合亚洲人操作习惯。

本机适用于棉纱、混纺、涤纶、锦纶、腈纶、氨纶等各种编织材料。织物细密,纹路清晰,手感細腻,广泛应用于高档服装面料。

采用公司自主研发,具有自主知识产权的独特单面喂纱嘴,并已申请国家专利,其特点:a、由传统的针舌关闭动作时使氨纶纱进入针钩的方式来添加氨纶纱,改成由针钩直接织入毛坯布,减少氨纶纱线纤维的破坏和磨损,织布时氨纶纱不容易断纱和磨损产生的织物起球,同时也减轻针舌磨损,延长织针的使用寿命;b、此结构让氨纶纱线通过瓷眼时的接触面变短,使棉纱的阻力变少,减少纱线的磨损。此喂纱嘴使编织过程中产生的堆积在瓷眼附件内的棉絮球变得更容易清理,减少棉絮球进入织物的数量,使得布面更整洁不起毛减少瑕疵,提高织物品质。它采用德国钢丝跑道结构设计,减少摩擦,减低运转负载,使设备获得更高运行精度,更加平稳、更加稳定,延长使用寿命;三角采用特殊的材料和轨道设计,精密加工和热处理,确保设备高精度,稳定和高速运行,提高织物产量,提高客户的经济效益;剖布机采用电动刀片开福、油浸式润滑和加装缓冲器,运行稳定、可靠、张力平均,配合160种可变速度比,适合多种布匹的拉力要求。

34寸双面开幅机(DKP34 36G108F)

本机采用36G针细针距、多路数设计,配置上二下四 6个跑道,上下浸油式齿轮传动设计。外形稳重、美观,结构坚固,降低整机高度,更符合亚洲人操作习惯。

本机适用于棉纱、混纺、涤纶、锦纶、腈纶等各种编织材料。织物细密,纹路清晰,广泛应用于高档服装面料。

采用德国钢丝跑道结构设计,减少摩擦,减低运转负载,使设备获得更高运行精度,更加平稳、更加稳定,延长使用寿命。

三角为公司自主研发设计,精密加工和热处理。合理的三角跑道设计确保设备运行的稳定、高效。

采用多路数编织系统,为客户提供高产能,高效益,低能耗的设备,提高客户的经济效益。

剖布机采用电动刀片开福,同步卷收布匹,张力平均,不容易产生水波纹,配合160种可变速度比,适合多种布匹的拉力要求。

Single-face scutcher of 34 inches(SKP34 36G102F)

This machine employs 36G needle, with small needle gauge, which is 3 routes in 1 inch. The central lifting and adjusting system can regulate the gram weights of the fabrics conveniently and quickly. The oil-immersion gear drive design brings down the height of the entire machine, thus enabling the machine to be more consistent with the operating habits of the Asian people. This machine is suitable for various weaving materials, such as the cotton yarn, blending, polyester, nylon, acrylic fibers, spandex and so on. The fabrics are meticulous, distinct in texture and exquisite in hand feeling. Therefore, they are widely used for the fabrics of the high-end clothes.

This machine is independently developed. Its unique singleface feeding nozzle has proprietary intellectual property rights and has already applied for the national patents. Its characteristics are as follows: the traditional spandex mean of enabling the spandex to enter into the pinhook in the needle latch closing movement has been changed. At present, the pinhook can weave the blank cloth directly, so as to reduce the damage and abrasion of the fibers of spandex yarn. In weaving, the spandex yarn is not easily to have broken yarn and pill with the fabrics generated by abrasion. Meanwhile, the abrasion of the needle latch can also be relieved, so as to prolong the service life of the needle latch. This structure will shorten the contact surface of the spandex yarn in going through the porcelain, so as to reduce the resistance of the cotton yarn and decrease the abrasion of the yarn.endprint

It adopts the structural design of the steel wire track in Germany, so as to reduce friction and operation load, so that the equipment can have a higher operating precision, a more stable operation and a prolonged operation life. The triangle utilizes the special material and track design. The precised processing and heat treatment can ensure the high precision of the machine, stable and high-speed operation, so as to promote the output of the fabrics and improve the economic efficiency of the customers. The slitting machine uses the electric blade to open width. It employs oil-immersion lubrication and bumper device, thus enabling stable and reliable operation as well as the average tension. Coordinated with 160 changeable speed ratios, the tension requirements of many clothes can be reached.

Double-face scutcher of 34 inches(SKP34 36G108F)

This machine employs 36G needle, with small needle gauge and multiple tracks design. It has a total of six routes, with two at the upper side and four at the lower side. In addition, it has the oil-immersion gear transmission design at both upper and lower sides. It has steady and beautiful appearance, fixed structure and decreased machine height, so that it is more adaptable for the operating habits of Asian people.

This machine is suitable for various weaving materials, such as the cotton yarn, blending, polyester, nylon, acrylic fibers and so on. The fabrics are meticulous and distinct in texture. Therefore, they are widely used for the fabrics of the high-end clothes. It adopts the structural design of the steel wire track in Germany, so as to reduce friction and operation load, so that the equipment can have a higher operating precision, a more stable operation and a prolonged operation life. The triangle is developed and designed independently by our company, with precised processing and heat treatment. The appropriate triangle track design can ensure the stable and efficient operation of the equipment. The multiple route weaving system is used to provide the equipment with high yield, high efficiency and low energy consumption to the customers, in the hope of improving the economic efficiency of the customers. The slitting machine uses the electric blade to open width. The clothes are winded synchronously with average tension, thus it is not easy to have ripples. Coordinated with 160 changeable speed ratios, the tension requirements of many clothes can be reached.endprint

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