节能 短流程 数字化



节能 短流程 数字化

“十三五”期间，印染流程数字化监控技术与设备仍是企业追求的热点之一。用新技术改变传统印染工业的生产、管理模式，提高生产效率，节约资源，降低面料产品的返修率，减少人为因素的干扰，也是设备生产企业产品研发的努力方向。总体来说，节能环保、短流程、数字化监控、智能化是印染机械未来的发展方向。

连续式印染机械未来将继续走高效、节能、节水之路，其保温效果更好，制造质量更加优良；水洗单元机加装喷淋、振荡、超声波等部件，可进一步提高水洗效率；蒸箱改进封口、加强保温可以减少热损失；轧车将更加注重橡胶的质量，降低轧余率；烘干机重在提高效率。

连续式退煮漂设备、丝光机和连续轧染设备配备数控装置，精确控制织物张力，可实现对水电汽消耗的精确监控。传统的圆网和平网印花机仍将是印花主流设备，可以实现全数字化操作，对图案进行实时监控，保证对花精度稳定；拉幅定形机配备数字化能耗监控系统，减少了废气排放等方面的热损失；定形机配备废气余热回收和净化处理设备，可最大程度利用废热，降低生产能耗；间歇式印染设备将继续发展低浴比技术，研究染色后水洗过程的低耗水技术。

Energy saving， short process， digitization

During the 13th Five-Year Program period， the digital dyeing and printing process monitoring technology and equipment is still one of the hot pursuits of businesses. To change the traditional dyeing and printing industry production and management mode， improve production efficiency， save resources， cut down the repair rate of fabric products， and reduce the interference of human factors with new technologies are what equipment manufacturers make R&D efforts for. Overall， energy saving and environmental protection， short process， digital monitoring， and intelligence are the development orientation of dyeing and printing equipment.

Continuous dyeing and printing machinery will continue to focus on high efficiency， energy saving， and water saving， equipped with better insulation effect and higher quality； washing unit machine is installed with such components as spray， oscillation， and ultrasonic， further improving the washing efficiency； improved sealing of steam box can strengthen insulation to reduce heat loss； padder will see improved quality of rubber， reducing the rolling surplus rate； dryer will focus on improving efficiency.

Continuous desizing， scouring and bleaching equipment， mercerizing machines and continuous pad-dyeing equipment are equipped with numerical control devices for precise control of fabric tension to achieve accurate control of the consumption of water， electricity and steam. The traditional rotary and flat screen printing machine will remain the mainstream in printing， which can achieve all-digital operation and real-time monitoring of the patterns to ensure stable register precision. Tenters are equipped with digital energy consumption monitoring system to reduce exhaust emissions. The setting machine is equipped with the recovery and purification equipment of the waste and heat for the maximum use of waste heat， reducing production energy consumption. Intermittent dyeing and printing equipment will continue to develop low bath ratio technology to study the low water consumption technology in washing process after dyeing.