Review: Investigation of Partially Pre-mixed Charge Ignitions (PPCI) Engine Mode

Habtamu Deresso, Venkata Ramayya Ancha , Ramesh Babu Nallamothu, Balkeshwar Singh* and Bisrat Yoseph

(1. Department of Mechanical Engineering, Adama Science and Technology University, Adama 1888, Ethiopia;2. Department of Mechanical Engineering, Jimma University Institute of Technology, Jimma 378, Ethiopia;3. Departments of Mechanical Engineering, Defense College of Engineering, Bishoftu 1014, Ethiopia)

Abstract：This paper embraces the key points of unpolluted internally combusted engine emissions. Core objective is focused on the recent effort to improve compression ignition (CI) and spark ignition (SI) engine to have fuel-efficient and minimized pollutant emissions. There are many advanced internal combustion engines to overcome the challenges of conventional compression ignition engines of the high level of particulate matter (PM) and oxides of nitrogen emission. One of the latest options on which many researchers work recently is low-temperature combustion which studies the engine advancement and emission at the same time. This review focuses on the released emissions, incinerations and performances features of partially premixed charge ignition with different fuel blends like n-butanol-gasoline, gasoline-diesel, alcohol-diesel, and NG-diesel effect on partially premixed charge ignition (PPCI) engine combustion. Therefore, PPCI is a single or a dual fuel strategy in that a pre-mixed low or high reactive fuel (L/HRF) is directly injected into the engine. It is one of the best low-temperature combustion (LTC) strategies by which emissions are minimized while thermal efficiency is acceptable. The recent PPCI of various fuels and their effect are compared. Accordingly, the initial pilot injection can extend the operating load that is a problem in diesel engine; gasoline fuel displayed fewer soot releases when compared with diesel oil in all working situations. The additional inspiring outcome for this combustion approach can be directly controlled by using the start of injection timing (SOI), which is impossible with most other LTC concepts. The diesel PPCI can overcome the NOx-PM tradeoff but needs more EGR rates. Another problem of diesel engine PPCI is associated with its comparatively higher boiling point and relatively lower volatility, which made use of advanced injection with a great number of fuel challenges. Thus, diesel fuel is not the best candidate with the LRF to the PPCI engine setup.

Keywords：CDC; emission; low-temperature combustion; performance; PPCI

0 Introductions

Conventional diesel engine provides self-assured energy sources that supply mechanical power used for pumping, off-road machinery, electrical power generation, agricultural tractors, shipping, and most power generation for transportation industry applications. They are available in sizes ranging from a few to thousands of horsepower[1]. It plays the best role in human social order in an extensive range of uses due to its consistency. The thermal efficiency of compression ignition (CI) is greater than spark ignition (SI) engines for the reasons of the high compression ratio (CR), lean air-fuel induction into engine, and minimum throttle losses. Conversely, the key problem for compression ignition engines are relatively high amount of soot and nitrogen oxide emission[1-2].Existing and future strict rule on released emission and fuel efficiency is forcing the current world to search a mechanism to decline the pollutant emission of soot and nitrogen oxide[3-5]. To diminish NOxand particulate matter (PM) discharges in chamber and keep high thermal efficiency (HTE) at the same time, different new compression explosion approaches had been offered. Most existing approaches fall into the sort of low-temperature combustion[6-8].

Energy is among the most essential issues in the world this decade and in the future, particularly for energy-dependent countries that confronts huge energy challenges. Local resources, as well as international resources, are needed to solve the problem. In addition to the energy production, engine combustion efficiency and a variety of alternative sources of energy should be seen[9]. The aim of this study is to pinpoint a positive and negative impact of the partially premixed charge ignition (PPCI) operation engine mode on how to reduce oxides of nitrogen and PM emission as well as to find the comparative analysis with the other advanced low-temperature combustion (LTC) engine to give future direction for further investigation to reduce emission and improve efficiency.

1 Low-Temperature Combustion (LTC)

LTC is an accepted issue in ICE due to their nitrogen oxide (NOx) reduction. LTC approaches normally use injection timing which increases air-fuel emulsion before the start of ignition, hence rich district is minimized and PM creation is repressed. LTC is in principle controlled knock and based on the self-ignition chemistry of the diesel fuel[10]. Some examples of the LTC ignition (Advanced IC) engines are as follows.

1.1 Homogeneous Charge Compression Ignition

HCCI engineshave the combined properties of both SI and CI engines. Like SI engine, HCCI uses a premixed air-fuel charge, and similar to diesel engines, the air-fuel mixture is compression-ignition or self-ignited engine.Therefore, HCCI engine produces much lower NOxand soot, meanwhile it naturally operates with lean fuel, and the ultimate flame temperature is generally well below 2000 K. It had been successfully proven that NOxand soot generation rate was extremely less than conventional CI engines[11-16]

1.2 Premixed Charge Compression Ignition (PCCI)

PCCI is evolved from HCCI incinerations to regulate entire injecting time and the start of incineration, hence it delivers improved controls on combustion rate and timing. Homogeneous charge compression ignitions had a difficulty of backfire on minimum load, knock at great load, difficulty in early cranking, problems of the similar fusion preparation, high pressure rise rate (HPRR) and increased sound, maximized carbon monoxide (CO) and unburned fuel (UHC) release. Hence this shortcoming can be improved by means of PCCI engine. Therefore, in-cylinder burning progress is essential for a low-load setup. Consequently, advanced combustion ideas had been planned, such as PCCI[17-22]

1.3 Reactivity Control Compression Ignition (RCCI)

RCCI is a combustion concept with low reactivity fuel (LRF), like petrol, bioethanol, methanol, and natural gas (NG). Compressed natural gases (CNG) are pre-mixed through port fuel injection (PFI), and highly reactive fuels are direct injection (DI) during compression stroke. The reactivity control compression ignition (RCCI) provides enhanced control of other ignition-related approaches. Compared with the dual fuel HCCI, PCCI, and single fuel PPCI, RCCI has a highest thermal efficiency of about 60%[23].

PPCI has a positive advantage over HCCI and convectional diesel combustion (CDC) approach, but there are two problems in the HCCI approach which is a limit of working as engine backfire at the lower-load and engine knock at higher-load. Similarly, incineration cannot be directly controlled. PPCI method operation engine removes the limitations of HCCI and enhances the further benefit of the dual-fuel working approach. In a PPCI engine, the whole fuel is not regularly blended with air, some fuel is mixed with air in the intake manifold and some are directly injected into the cylinder[24]. The pilot injection had the best effect on combustion to extend the PPCI combustion approach to the high load situations. The analysis is done on the apparatus of combustions affected by the main and pilot burning based pressure rise rate and in-cylinder pressure levels. Accordingly, the core combustion has the highest influence on engine sound and greater initial injection quantity leads to greater combustion sound. Newly, the necessities of continuous modification of soot and oxides of nitrogen discharges had become a key challenge concerning the enhancement of combustion in an engine. Some fuel is combined with air and EGR before injecting into engines, which makes instantaneous reductions of NOxand PM to satisfy emission regulation. Furthermore, late ignition of main injection combustion stays with initial injections in a similar way, and the engine combustion sound is minimized[25-27]. Fig.1 shows the contour at three operation modes of soot and NOxemission.

Fig. 1 Combustion path in the two-combustion PPCI modes

2 Partially Premixed Compression Ignition (PPCI)

Paykani et al.[28]had seen progressive combustion approaches which have been offered by a different researcher. A common classification is LTC strategies including HCCI, PCCI, PPCI, and RCCI. In the LTC approach, by premixing an important share of fuels and relying on elongated ignition delay periods, the highT° flame-front could be prevented, which inhibits NOxcreation and reduces heat transmission loss, thereby ensuring a high fraction of particular heat can additionally raise efficiency. Also, rich ranges which add more level of soot creation are prevented with the extended ignition delay time to improve blending. Comparative study of RCCI, HCCI, and PPCI had indicated that the reactivity control compression ignition strategies result in less NOxand PM, larger gross indicates efficiency, and less pressure rise rate (PRR) relates to HCCI ignition. It shows that it attained the whole unpolluted combustion. The highest local equivalent ratio could not match over stoichiometric, and the lowest and highest temperature must be kept in a properly small range from 1400 K and 1200 K[28-29].Combustion research has encouraged PPCI as argued by Marriott et al.[30]These approaches were related to changing level of fuels stratification. Ignition delay is realized via the use of improved charge indication, minimum compression ratio, greater injection pressure, and excess emission recirculation. PPCI can be attained by using delayed injection of single LRF and exhaust gas recirculation (EGR) decrease[31-43].This combustion approach has been accepted in work with a different term using diesel fuel with controlled kinetic introduced by Lu et al.[44]and identical large ignition system presented by Sang et al.[45]. Qian et al.[46]investigated PPCI engine run byn-butanol/petrol mixture effect of surplus-air amount (λ) and inductionT° of different emulsion on combustion and discharge features. For B100, B90, B80, and B70 test fuels, the rise inTin,maximum pressurePmax, and maximum heat release rate HRRmaxshow a repetitive increasing fashion and crank angle (CA) position progressively change towards CA of 10% heat release rate at CA10 and CA50. Combustion duration is reduced or shortened, and coefficient of variation for peak pressure (COVPmax) is declined as well. Generally, 90% biodiesel and 10% gasoline (B90G10) are the preferred fuel emulsion.Tinhad the best influence on the two blends partly premixed charge ignition engine as shown in Fig. 2 and the emission as shown in Fig. 3.

Fig. 2 In-cylinder temperature with different λ

Fig. 3 Effect of Tin and the ratio of biodiesel to gasoline on emissions in g/(kW·h)

The nature of heat release in the gasoline PPCI engine was studied in petrol modified engines equipped with PFI and direct injection. The fuel induction with the first one delivers a homogeneous blending in which the DI petroleum is charging in at the different times of compression stroke. As start of injection (SOI) of DI oil was lagged from the start of compression, maximum PRR first decreased, then increased extensively, and decreased again. A PRR was determined by normal heat release rate (NHRR) and volume expanding of the cylinder. By using a perfect gas model for the charge, the relationship is as follows:

(1)

A CA at 50% quantity fraction burnt 1stretard, advanced and then again retarded consecutively. The secondary impact of the start of ignition timing is that the retarded injection yielded better stratification induction and led to greater MPRR since locally rich area burnt fast[47],which is shown in Fig. 4.

Fig. 4 Pressure to CA curve at various SOI of direct injection fuels

Wang et al.[48]realized the combustion and emission properties of PPCI by the two stages fuel oil delivering of PFI integrated with direct-injection, in which advanced position was secure at 9°CA before top dead center (bTDC) supplied with low reactivity primary references fuel oil was explored. The low- and high-temperature reactions of the PPCI fuel and the diffusion combustion DI fuel were studied. However, the premixed one had more influence on high-temperature reaction. Diffusion combustion of the DI showed less sensitivity to premix. LTC properties of lower NOxand PM releases might be effectively succeeded utilizing greater than 50% EGR. Using maximum EGR rates, the NITE rose by increasing premixed ratio and maintaining ultra-low NOxand PM emission as shown in Fig 5. The correct pre-mixed fraction combined with greater EGRs had a potential to get more efficient low-temperature combustion. Compared with normally inducted situations, enhanced intake had the power to instantaneously reduce engine NOxand PM emissions[48].

During the investigation procedure, the air and petroleum consumption rate of the test fuel oil was measured. Therefore, total equivalent ratioΦ, partial equivalent fraction of the premixed fuelΦp, partial equivalence ratio of direct-injected fuelΦd, and pre-mixed ratiorpcould be attained:

Fig. 5 Effect of EGR on engine PRR and net indicated thermal efficiency

(2)

(3)

(4)

Φ=Φp+Φd

(5)

The difficulties with petrol PPCI engines are the stability and combustion efficiency in low-load situation. In petrol PPCI machine, a challenge includes auto-ignition problem with a greater octane numbers petrol fuels, unburned hydrocarbon fuel, and carbon monoxide discharge at the lower load and engine speed working situations. Low incineration efficiency is another difficulty for it raises fuel depletion. So it requires diminishing unburned hydrocarbon and CO discharges before they are released into the atmosphere[49].

Different comparisons of PPCI and its parametrical impacts on emission, efficiency, in-cylinder pressure and temperature, pressure rise rate, and heat release rate are compared as shown in Table 1.

Table 1 Comparisons of PPCI and its parametrical impacts on emission and thermal efficiency

PPC (PPCI/PCCI) and gasoline compression ignition (GCI) have the same basic combustion approach. PPC is generally used to describe this system when diesel oil is used and GCI when gasoline is used. This approach uses the flexibility of the modern fuel system to premix some of the fuel/air charges earlier to the main injection events. Depending on fuel and other aspects, this premixed charge will undertake some amount of LTC. Later injections can still burn in a traditional diffusion flame. Moving diesel-gasoline allows for more fuel to burn as an SI rather than as a diffusion flame. This reduces heat losses and criteria pollutant formation. It could be argued that conventional diesel engines sometimes move towards PPC operation with the sophisticated pilot injection strategies in use, but the key differentiating factor is the dependency of ignition on physical mixing and chemical kinetic timescales in PPC/GCI verses the traditional diffusion flame ignition process in diesel combustion.

As compared with HCCI, a PPC/GCI approach has significantly greater charge stratification that contributes to the improved controllability of combustion[53]. Martin et al.[54]compared petrol and diesel oil in heavy duty (HD) 1-cylinder engine investigation for various SOI timing, EGR fractions and loads. Petrol fuel indicated less PM discharge than diesel oil in all the working situations. Initial pilot diesel oil injections begin utilizing low-temperature heat discharge bTDC, and the core fuel addition incident propagates combustion. Other fascinating outcomes to this incineration approach are that it should be controlled using the SOI time that is impossible by most other low-temperature combustion ideas. Research at Land University[51-54]establishes that CI engine PPCI solves the NOx-PM tradeoff but needs higher EGR rates. An additional weakness of the diesel PPCI is its comparatively greater boiling points and lower volatility, which achieved the purposes of advance injection with great amounts of fuel challenges[55]. As a result, these made diesel oil not the best applicant to PPCI setup.

2.1 Performance and Emissions of PPCI

Performance and discharged emission properties of the 4-stroke CDC are improved with minor modification to decline the discharges fraction. Growing premixed ratio reduces relative fuel consumption and a lower load consumes more energy. Brake thermal efficiency (BTE) had a direct relation with the load and the diesel fuel had more efficiency than any premixed ratio as shown in Fig. 6. In a full load operation, brake thermal efficiency is 27.13[56].

Fig. 6 Specific energy consumption and BTE

The smoke emission concentration is varied from the pre-mixed fraction. The combination is greater in the homogeneous one and efficient ignition at lower engine load decreases the smoke density. The main reason of increasing the smoke density in emission is due to the formation of rich region in the combustion. So, the premixing fuel in a low pressure by using PFI has a tendency to reduce a rich region and minimize a smoke density. The intensification of induction temperature raises NOxdischarge. When the engine is full-load, NOxis minimum and diesel oil is declined. At a maximum premixed ratio fuel, an oxide of nitrogen was minimized to 40%. It is well known that the diesel engine has high thermal efficiency and good in low engine operation as shown in Fig 7. Because of this, the in-cylinder temperature becomes more than 2000 K, in which NOxcan be formed easily. The main problem of a diesel engine is higher production of NOxand soot, which forces the researchers towards the advancements of an IC engine. But it is possible to reduce NOxand smoke by using advanced IC engine like RCCI, HCCI, PCCI, PPCI, and EGR.

Fig. 6 demonstrates that a net thermal efficiency (NTE) for RCCI and diesel dual fuel system (DDFS) is 47% and 40% -41% respectively in the PPCI cases. The core effect contributing to the variations is that the PPCI had a delayed CA50 that declines the influence of expansion ratio, and greater sound as measured by SPL, which grows heat transmission. It must be identified that greater efficiency should be expected in the entire cases with greater CR. Specifically, DDFS should allow the use of higher CR for the reason of their ability to accurately regulate heat release[52].

Fig. 7 Smoke density and oxides of nitrogen concentrations

Investigation on the piston geometry effect (PGE) in an improved (Gen 3 GDCI) engine using research octane number of 92 with 10% ethanol (RON92 E10) petrol had taken place. The PBG was remodeled for PPCI diffusion combustion process. Diverse combustion methodologies had calculated, together with early and late diffusion of PPCI. Generally, growing the CR from 14.3-16.3 improves fuel efficiency, minimizes the combustion losses, and increases ignition stability when keeping lower NOxand soot. Thermal efficiency at a CR of 16.3 is established to be additional encouragement for RON92 E10 petrol than 14.3 CR, thus driving with less boost requirement and resulting in less dependent victims[56].

The use of PPC mode and joined use of PPC and EGR in a DI-NG engine by three-dimension model depended on a confirmedn-heptane/NG apparatus. When PPCM is applied, greater PRR and ITE are upgraded in supreme cases, suggesting that appropriate use of PPCM can get improved fuel economy, but greater combustion sounds are attained. Summary from the results shows that NOxreleases from the engine can be effectively controlled with predictable increases in CO and PM releases while EGR is more. Moreover, ITE might become smaller than NGSI combustion if EGR is extremely more[57].

2.2 Summary

Recent and future strict emission regulations cannot be easily attained with the conventional diesel engine which emits high NOxand soot. To minimize NOxand soot emission while keeping up an accepted thermal efficacy, many combustion approaches had been studied to attain the upcoming necessities of the unpolluted and efficient engines. The supreme approaches fall into low-temperature combustion, which is PPCI combustion. Combustion research has prompted toward PPCI strategy which is associated with varying levels of fuel stratification. PPCI is the best machine for the declination of the emission that uses diesel oil as fuel, providing special profits of both compressions and SI engine. In PPCI, the whole fuel is not regularly blended with air, some fuel is assorted externally into the chamber, and some of the fuel gets injected by the DI system.

3 Conclusions

A positive advantage of the PPCI is that it removes the shortcomings of HCCI mode that is a limited range of the work, as the engine backfires at low-load and knocks at higher-load and better combustion regulation, and enhances the benefit of dual operation approach and reduces the NOxand PM challenges of CDE. According to the reviews, the following conclusions are drawn:

1) The initial or pilot injection impacts on the combustion extend the PPCI combustion approach to the high-load circumstances.

2) Gasoline PPCI has problems in combustion stability and effectiveness at a low-load situation, auto ignition problem with higher octane numbers fuels, low engine speed operational environments, and low combustion efficiency because it increases fuel consumption.

3) Petrol fuel indicates less soot discharges than diesel oil at the whole working situation. It used a dual injection to reduce HRR and also attained incineration at high-load. Early pilot injects of diesel oil start per low temperature-heat discharge bTDC and the core injects enhance combustion.

4) The inspiring outcome from combustion method is that it can be directly controlled using SOI timing that is impossible with most other LTC concepts.

5) The diesel PPCI can decline NOxand PM tradeoff but needs higher EGR charges. An additional disadvantage of diesel PPCI is associated with their relatively high boiling point and lower volatility that made use of advanced injection with a greater fuel challenge. Hence, these details make diesel fuel not the ideal candidate for PPCI setup.

4 Future Directions

Even though the initial pilot injection of PPCI extends to the high load and can be directly controlled by using SOI timing, the drawback of diesel engine is associated with a relatively high boiling point and lower volatility which challenges the use of advanced injection with high amount of fuel in PPCI. How to overcome this disadvantage is worth investigating. It is also worthwhile studying to improve the premixed air and fuels temperature before cylinder to make the PPCI diesel engine mode operation more combustion-and emission-efficient.

Acknowledgment

One of the authors wishes to heartily thank Dr. Alemayehu Wakjira, Dean of the School of Mechanical, Chemical, and Material Engineering, Adama Science and Technology University, and Mr. Girmachew Zewdu, HOD, Department of Mechanical Engineering, Adama Science and Technology University for their valuable inspiration, encouragement, and providing necessary comments.